Defense Industry Daily

Americas

The Air Force awarded Northrop Grumman Corp. a $7.7 million contract option modification for the Defense Support Program (DSP) on-orbit satellite and anomaly resolution support. The DSP operates the reconnaissance satellites which form the principal component of the Satellite Early Wing System currently used by the US. The Northrop Grumman-built DSP satellites use infrared detectors that sense the heat from missile plumes against the earth background. The orbiting sentries detect, characterize as well a report ballistic missile launches and see nuclear detonations. Back in September 2018 Northrop Grumman was awarded a $19.2 million modification to the same contract. Work will be completed by September 30, 2019.

The Space and Missile Systems Center, Kirkland Air Force Base, awarded Lockheed Martin with a $52.7 million indefinite-delivery/indefinite-quantity contract modification for engineering, development and sustainment services supporting the Air Force Multi-Mission Satellite operation Center (MMSOC). The MMSOC is an operations center focused on forging a one-of-a-kind acquisition team to demonstrate and field emerging space missions and satellite C2 technologies in a rapid, decisive manner. It is structured to operate a variety of satellite missions, including satellite initiatives without a program office, satellite missions of small scale, new missions transitioning from concept toward full-scale operations as well as all research, development, test and evaluation satellites with operational utility remaining after test and evaluation are complete. The increase provides for continuous services to operate experimental and demonstration satellites, support space and missile research, development, test and evaluation and initial operational test and evaluation. The contract modification is for work within scope of the contract.

The Naval Surface Warfare Center contracted Coffin Turbo Pump Inc. with a $15.5 million indefinite-delivery/indefinite quantity, firm-fixed-priced contract for up to 33 turbine driven main feed pumps for LHD-1 class main propulsion boilers. The Wasp (LHD-1) Class is the US Navy’s large-deck, multipurpose amphibious assault ship. LHD-1 can accommodate the full range of Navy and Marine Corps helicopters, specifically the tiltrotor MV-22 Osprey, the F-35B Lightning II multi-role fighter, conventional landing craft and amphibious vehicles. The Naval Surface Warfare Center, Philadelphia Division requires the production of a non-commercial main feed pump unit that will be driven by steam turbine on a common solid shaft. Work will be executed in New Jersey and is scheduled to be finished by January 2024.

Middle East & Africa

Israel’s Elbit Systems won a contract worth $333 million from the Israeli Ministry of Defense for the supply of ammunitions to the Israeli Defense Forces. Work on the five-year contract will begin in 2026 and it will be a continuation of a multi-year contract. In November, Elbit completed its acquisition of state-owned arms manufacturer Israeli Military Industries (IMI) Systems Ltd..

An example of Turkey’s locally developed Hürkus-C successfully completed flight and firing trials, Jane’s reports. Hürkus-C is the armed version of Hürkus-B training aircraft, both of which were designed and upgraded by Turkish Aerospace Industries (TAI), the country’s pioneering institution in aviation engines. The Hürkus series are being developed to provide close air support to the Turkish Land Forces Command and Gendarmerie General Command in operation areas in addition to meeting the training needs of the Turkish Air Forces. The completion of the trails marks the first flight of the Hürkus-C carrying weaponry and defensive systems to facilitate close air support missions. In 2017 the helicopter conducted its first firing test with a local Roketsan-made Lumtas laser-guided long-range air-to-surface anti-tank missile.

Europe

Boeing is going to upgrade Spain’s fleet of CH-47D Chinook helicopters to the F-model configuration. The CH-47F is an advanced multi-mission helicopter for international defense forces. It includes a fully integrated, digital cockpit management system, Common Aviation Architecture Cockpit and advanced cargo-handling capabilities that complement the aircraft’s mission performance. The CH-47F is primarily used by the US Army and its allied nations to transport troops and large loads. It is capable of operating at speeds faster than 175 miles per hour and over long-range flights. The deal with Spain falls under a $181.3 million contract, which Boeing secured with the uS Defense Department back in July. The contract calls for the US military’s purchase of up to 156 Multi-Year II Block I CH-47F Chinook helicopters.

Asia-Pacific

The Indonesian Ministry of National Defense ordered four additional high-speed KCR-60M attackers from state-owned shipbuilding company PT PAL, Jane’s reports. PT PAL (Penataran Angkatan Laut) manufactures ships for military as well as civilian use. The company builds the Sampari-Class fast attack craft (KCR-60M) operated by the Indonesian Navy. The contract for the four additional vessels is worth $195 million. The first craft will be delivered in 2021. Additional boats will be part of an overall effort to reconstitute the class for lower-speed operations.

Fulcrum IT received $128 million labor-hour contract for intelligence work in South Korea. The five-year contract with the US Defense Intelligence Agency includes all-source analysis and operational support in South Korea. It involves the Joint Intelligence Operations Center Korea, U.S. Forces Korea and six divisions in South Korea. Fulcrum IT is a Virginia-based company that works with the federal government to issue artificial intelligence, cyberinformation, intelligence operations, advanced technology and C5ISR (Command, Control, Communications, Computers, Cryptology, Intelligence, Surveillance, Reconnaissance). The contract was a competitive acquisition and Fulcrum’s was one out of seven offers.

Today’s Video

Watch: CH-147F (CH-47) Chinook Helicopter Engine Startup and Takeoff

DSP-16 Deploys
(click to view full)

Defense Support Program (DSP) satellites have been monitoring the skies as America’s early-warning system for ballistic missile launches since their first launch in 1970. The current Satellite Early Warning System (SEWS) consists of 5 DSP satellites; 3 provide frontline operational service, with 2 available as backups should problems emerge with the primary satellites.

The program’s lifetime has seen the launch of 23 DSP satellites, and improvements to DSP via 5 upgrade sets have allowed those satellites to exceed their design lifespan. The USAF’s fact sheet lists the satellites’ unit cost at $400 million, though they do not mention what fiscal year baseline that figure is linked to. While the DSP satellites successfully detected Iraqi SCUD launches during Operation Desert Storm, testimony before Congress has noted that there are some classes of missiles the DSP constellation has trouble with. The USAF’s way over-budget SBIRS program was created to address that, but the DSP constellation will be up for a long time. This entry will be updated to cover new developments, contracts, and more.

The DSP Satellites

DSP Satellite

DSP satellites use an infrared sensor to detect heat from missile and booster plumes against the earth’s background. The first DSP was launched in 1970, and the final DSP bird was orbited in 2007.

The spacecraft and sensor were upgraded several times throughout production to protect against evolving worldwide threats. In 1995, improvements were also made to ground processing systems, in order to improve detection of short-range missiles.

Today’s DSP-I (improved) weighs 5,200 pounds vs. just 2,000 pounds for the original versions, requires 1,275 watts of power vs. 400, uses 6,000 detectors vs. 2,000, and is approximately 33 feet long and 14 feet in diameter. Recent technological improvements in sensor design include above-the-horizon capability for full hemispheric coverage and improved resolution, as well as increased on-board signal-processing capability.

The DSP constellation is being replaced by the SIBRS-High program. Unfortunately, that program has been beset by massive cost overruns, technical challenges that continue to present problems, and uncertain performance. Despite its problems, the U.S. Air Force is proceeding with the program. Until SIBRS-High is ready, however, the DSP constellation will be the USA’s sentinel against ballistic missile launches.

Contracts & Key Events

The development and acquisition of DSP satellites is managed by the Space Based Infrared System Program Office at the Air Force Space and Missile Systems Center (Air Force Materiel Command) at Los Angeles Air Force Base, CA. Contracts usually list the Headquarters Space and Missile Systems Center in Los Angeles Air Force Base, CA as the issuer.

 

January 07/19: Northtrop tapped for DSP. The Air Force awarded Northrop Grumman Corp. a $7.7 million contract option modification for the Defense Support Program (DSP) on-orbit satellite and anomaly resolution support. The DSP operates the reconnaissance satellites which form the principal component of the Satellite Early Wing System currently used by the US. The Northrop Grumman-built DSP satellites use infrared detectors that sense the heat from missile plumes against the earth background. The orbiting sentries detect, characterize as well a report ballistic missile launches and see nuclear detonations. Back in September 2018 Northrop Grumman was awarded a $19.2 million modification to the same contract. Work will be completed by September 30, 2019.

July 17/14: Political. The Senate Appropriations Committee approves a $489.6 billion base FY 2015 budget, plus $59.7 billion in supplemental funding. One item is very consequential to the DSP constellation:

Defense Meteorological Satellite Program [DMSP]. — The budget request includes $87,000,000 for storage, integration, test, launch, and early-orbit checkout of one Defense Meteorological Satellite Program [DMSP] satellite. Air Force analysis indicates this satellite will not be needed on-orbit until 2020, costing an additional $425,000,000 in storage during that period. This amount is excessive for a 1990s technology satellite originally costing approximately $500,000,000. The Committee is aware that only a few of the capabilities provided by this satellite cannot be met by other existing civil and commercial satellites. The Committee questions the Air Force’s current plan to launch this satellite in 2020 at a significant cost to the Government for a capability that may be met through other space-based assets. Therefore, Committee directs the Air Force to reassess its plan for the last DMSP and pursue a least cost approach for the disposition of this satellite. Of the amount requested for DMSP, the Committee provides $30,000,000.

At the same time, however, the SAC votes to allot $125 million to add a competed EELV launch order in FY 2015. The USAF has indicated that they might prefer to launch DSP-20 as soon as possible, rather than scrap it. Especially if this helps to extricate them from the mess created by restricting competitive launches and triggering a lawsuit from SpaceX. Note that the FY 2015 budget still has to be voted on in the whole Senate, then reconciled in committee with the House of Representatives’ defense budget, then signed into law by the President. Sources: Senate SAC, “Committee Approves FY 2015 Department of Defense Appropriations Bill – Report: Department of Defense” | DID, “FY15 US Defense Budget Finally Complete with War Funding” | DID, “Sued from Orbit: SpaceX and the EELV Contract“.

July 15/14: DSP-20 to compete. The USAF got some pushback about the ULA block buy at the House Armed Services Committee hearings on July 10th. USAF Secretary Deborah Lee James is telling reporters that they’re looking to reprogram $100 million, and move the DMSP-20 weather satellite launch into FY 2015 as a competed contract. That would raise the number of purchased FY 2015 launches to 6, but the amount committed strongly suggests that SpaceX would win the deal. Sources: DoD Buzz, “Air Force Seeks $100 Million for Rocket Rivalry” | Space Politics, “DOD official defends EELV block buy, endorses launch competition”.

Sept 27/13: FY 2014. Northrop Grumman Aerospace Systems in Redondo Beach, CA receives a $19.3 million cost-plus-award-fee contract for FY 2014 DSP on-orbit support and sustainment. This modification provides for another 110,392 labor hour, including factory level operations, DSP spacecraft and sensor management & support, on-site support, and in depth missile threat analysis to the 2nd Space Warning Squadron.

Work will be performed at Redondo Beach, CA, and is expected to be complete by Sept 30/14 (FA8810-09-C-0001, PO 0080).

Sept 26/12: FY 2013. Northrup Grumman Space and Mission Systems in Redondo Beach, CA receives a $41.1 million contract modification for FY 2013 on-orbit support and sustainment of DSP sensors and satellites.

Work will be performed in Redondo Beach, CA until Sept 30/13 (FA8810-09-C-0001, PO 0067).

Sept 23/11: FY 2012. Northrup Grumman Space and Mission Systems in Redondo Beach, CA receives a $39.5 million cost-plus-award-fee contract modification, exercising an option for FY 2012 on-orbit support of the DSP sensors and spacecraft bus, under the defense on-orbit support and sustainment contract.

Work will be performed at Redondo Beach, CA (FA8810-09-C-0001, PO 0047)

Oct 8/09: FY 2010. Northrop Grumman Space Technology in Redondo Beach, CA received a $35.4 million contract modification for on-orbit sustainment of the DSP spacecraft, primary infrared sensor and mission analysis (FA8810-09-C-0001, PO 0019).

June 14/09: 20 years. The USA’s DSP Flight 14 satellite reaches 20 years of on-orbit operations, following its June 14/89 launch aboard a Titan IV rocket. USAF.

20 years on-orbit

Oct 1/08: Northrop Grumman Space Technology in Redondo Beach, CA received a cost-plus-award-fee $38.3 million contract to provide on-orbit sustainment support for the DSP spacecraft, primary infrared sensor and mission analysis.

The contract consists of an initial year, plus 4 one-year options. If all options are exercised, the contract would have a maximum value of $206 million (FA8810-09-C-0001). See also NGC release.

Multi-year support contract, FY 2009 – 2013

Nov 11/07: United Launch Alliance launched the DSP-23 satellite aboard the 1st operational Delta IV Heavy expendable launch vehicle for the US Air Force. The DSP-23 launch completes the deployment of the DSP satellite constellation.

DSP-23 launch

Sept 29/06: Post-production. Northrop Grumman Space and Mission Systems Corp. in Redondo Beach, CA received a $41.8 million cost-plus-award fee contract modification. The Defense Support Program will extend the current spacecraft post-production support contract with Northrop Grumman Space Technology from 30 September 2006 thru 30 September 2007, due to a 1-year launch slip. This work will be complete September 2007 (F04701-96-C-0030, PO 0145)

Sept 22/06: Northrop Grumman Information Technology Inc. in Azusa, CA received a $39.2 million cost-plus-award fee contract modification which provides a one-year extension to the defense support program (DSP), sensor post production support contract (Oct. 1 2006 to Sept. 30 2007). Work will be complete September 2007 (F04701-96-C-0031, PO 0180).

Under this contract, Northrop Grumman will provide storage and storage support of the DSP satellites in accordance with satellite environmental requirements, annual testing of stored satellites, trend analysis, integration returns (repair and return failed/ obsolete components), safety analysis, load analysis, maintenance of all launch site safety requirements, multiple readiness reviews and rehearsals, multiple integrated systems test, test and prepare satellites for launch site, launch vehicle integration, sustaining engineering of the on-orbit satellites (multiple block build), early on orbit testing support for newly launched satellites, anomaly resolution and flight operations support for DSP constellation. They will also be tasked with operational performance analysis for performance assessment and mission performance improvement, including recommendation for retrofitting satellites in storage.

Additional Readings

• US Air Force – Defense Support Program Satellites

• Northrop Grumman – Defense Support Program

• GlobalSecurity.org – Defense Support Program

• Missile Threat – Defense Support Program (DSP)

• Federation of American Scientists – Defense Support Program

• Aerospace Power Journal (Fall 2000) – America’s Space Sentinels: DSP Satellites and National Security – book review. An informative review.

Americas

The Naval Air Systems Command contracted Bell-Boeing with a $23.3 million contract to provide flight test sustainment support to V-22 Osprey test, tiltrotor military aircraft – the MV-22. Bell-Boeing is a joint venture between The Boeing Company and Bell Helicopter. Their primary product, the V-22 Osprey, is a family of multi-mission, tiltrotor military aircrafts with both vertical and short takeoff and landing capabilities. Per the terms of the agreement, Bell-Boeing will offer support and provide analysis of light test for five MV-22 aircrafts. Work will be performed at Naval Air Station Patuxent River and is scheduled to be completed by the end of the year.

Eight companies secured $22.5 million ceiling indefinite-delivery/indefinite-quantity contracts for the formation of a collaborative working group. The contractors are BAE Systems’ information and electronics systems integration business; Boeing’s defense, space and security business; General Atomic’s aeronautical systems business; Harris; Goodrich; Lockheed Martin; Northrop Grumman Systems and Raytheon. They will develop, manage and update a set of Open Architecture Standards for the US Air Force with the goal to promote adaptability, flexibility and expandability as well as support a variety of missions, simplify integration, reduce technical risk and the cost of ownership of weapon system programs, enable reuse and independent development of system elements, and accommodate a range of cybersecurity approaches. Contracting activity is the Air Force Life Cycle management. Work is scheduled to be completed on December 31, 2022.

Middle East & Africa

Raytheon awarded Israeli company Elbit Systems Ltd.’s US Unit Elbit Systems of America LLC with a contract to provide the Two Color Laser System (TCLS) for the Multi-Spectral Targeting System. TCLS is a production component within the electro-optical surveillance system for military airborne platforms, including the next-generation targeting systems onboard unmanned aerial vehicles (UAVs). Elbit Systems Ltd. is an international high technology company engaged in wide range of defense, homeland security and commercial programs throughout the world. The company operates in the areas of aerospace, land and naval systems, command, control, communications, computers, intelligence surveillance and reconnaissance, unmanned aircraft systems, advanced electro-optics, electro-optic space systems, EW suites, signal intelligence systems, data inks and communications systems, radio and cyber-based systems.

Europe

The UK Ministry of Defense (MoD) contracted Raytheon UK with $316.6 million to support the Royal Air Force’s Shadow aircraft fleet. The deal will provide maintenance, airworthiness management, design organization, and supply chain support for the Beechcraft King Air 350CER-based fleet. It was announced in July 2018 that the Shadow R1 fleet was to undergo an upgrade to take it to the Mk2 standard. Under the new support contract, Raytheon will also support aircraft-modification design and integration that will enable it to ultimately upgrade the fleet to the Mk2 standard.

Asia-Pacific

India’s Light Combat Aircraft (LCA) Tejas fighter gets the green light for production in an enhanced, battle standard format. Hindustan Aeronautics Limited (HAL) is mandated to produce the LCAs for the Indian Air Force (IAF). The LCA Tejas is an Indian single-seat, single-jet engine, multi-role light fighter designed by the Aeronautical Development Agency. The completion of production of the first aircraft is scheduled to be in late 2019.

China’s future aircraft carriers will see stealth warplanes on their decks, likely the medium-sized fighter jet FC-31. Requests for proposals and tenders issued by the Shenyang Aircraft Design Institute on a range of equipment suitable for a stealth aircraft have heightened anticipation that a variant of the Shenyang Aircraft Corporation’s (SAC) FC-31 combat aircraft is to be developed as China’s next-generation carrier-borne aircraft, Jane’s reports. The Shenyang FC-31 is a twin-engine, mid-size jet fighter.

Today’s Video

Watch: Proud! UK to double F-35 fleet that makes Royal Navy and RAF more powerful

Tejas LCA
(click to view full)

India’s Light Combat Aircraft program is meant to boost its aviation industry, but it must also solve a pressing military problem. The IAF’s fighter strength has been declining as the MiG-21s that form the bulk of its fleet are lost in crashes, or retired due to age and wear. Most of India’s other Cold War vintage aircraft face similar problems.

In response, some MiG-21s have been modernized to MiG-21 ‘Bison’ configuration, and other current fighter types are undergoing modernization programs of their own. The IAF’s hope is that they can maintain an adequate force until the multi-billion dollar 126+ plane MMRCA competition delivers replacements, and more SU-30MKIs arrive from HAL. Which still leaves India without an affordable fighter solution. MMRCA can replace some of India’s mid-range fighters, but what about the MiG-21s? The MiG-21 Bison program adds years of life to those airframes, but even so, they’re likely to be gone by 2020.

That’s why India’s own Tejas Light Combat Aircraft (LCA) project is so important to the IAF’s future prospects. It’s also why India’s rigid domestic-only policies are gradually being relaxed, in order to field an operational and competitive aircraft. Even with that help, the program’s delays are a growing problem for the IAF. Meanwhile, the west’s near-abandonment of the global lightweight fighter market opens a global opportunity, if India can seize it with a compelling and timely product.

LCA Tejas: India’s Lightweight Fighter

Tejas, side view
(click to view full)

Within India’s force structure, the LCA is largely expected to replace its 400 or so MiG-21 aircraft with a more versatile and capable performer. The MiGs are being retired as age claims them, and even India’s 125 or so upgraded MiG-21 ‘Bisons’ are only scheduled to remain in service until 2018. The LCA’s overall performance is expected to be somewhat similar to India’s Mirage 2000s, with lower top speed but more modern electronics.

The Tejas LCA design uses a tailless compound delta plan that’s designed to be unstable, but controllable over an 8g / -3.5g flight range thanks to advanced flight software and quadruplex fly-by-wire technology. Composites are used heavily in order to to save weight, and proper placement can also lower the plane’s radar profile. Japan’s F-16-derived F-2 fighters also made heavy use of composite technologies, but Japanese issues with delamination and cracking required repairs and changes. ADA has conducted Static and fatigue strength studies on finite element models, and aeroservoelastic studies have been performed on the Tejas design; nevertheless, only full testing and actual service will reveal how it fares. So far, composites haven’t become a public problem for the aircraft.

Unfortunately, reports indicate that the lack of early pilot input has compromised several aspects of the design, while a failure to consider maintenance up front has made key components difficult to reach. Barring published comparisons from experienced pilots or evaluating countries, it’s very difficult to pin down the extent or seriousness of these issues, but Tejas has certainly spent a very long time in testing.

The following sub-sections go into more detail about the fighter’s equipment rationales, and that equipment’s specific capabilities. The above list seems straightforward, but getting there has been anything but.

Electronics

The plane’s avionics architecture is configured around a 3 bus, distributed MIL-STD-1553B system, using a 32-bit Mission Computer (MC) and software written in Ada. A “glass cockpit” of colour Active Matrix Liquid Crystal Displays (AMLCDs) provides the pilot with information, and is supplemented by Elbit’s DASH helmet-mounted display for commonality with other IAF aircraft.

The Mk.II is slated to use a more advanced glass cockpit with better computing and graphics processors behind it, full-duplex cross-Switched Ethernet (AFDX) based back up avionics, and digital maps. Elsewhere on the plane, a Universal Pylon Interface Computer (UPIC) will replace the Pylon Interface Boxes.

Radar Love: Weapons & Fire Control Radar Failure & Replacement

EL/M-2032
(click to view full)

The Tejas project’s original radar, like its original engine choice, very nearly sank the project. The state-run Aeronautical Development Agency had originally intended to use Ericsson Microwave Systems’ PS-05/A radar, until they changed their mind and decided to develop their own. India’s Multi Mode Radar (MMR) program was started in June 1991, with a “Probable Date of Completion” of 6.5 years. More than 15 years later, development was still plodding away as a joint effort between Hindustan Aeronautics Limited in Hyderabad, India’s Electronics and Radar Development Laboratory in Bangalore, and the Centre for Airborne Studies. Even worse, test results for the radar were poor.

By August 2007, over 16 years into the project, even India’s MoD finally had to admit that the MMR faced serious problems. Radar co-development has now been initiated with Israel’s IAI Elta, with the EL/M-2032 as the radar base and interim solution. The EL/M-2032 multi-mode radar was originally developed for Israel’s Lavi fighter, and already equips India’s Sea Harrier fleet and Jaguar IM strike aircraft, and is popular around the world. M-2032s can be found on some F-16s in Israel and elsewhere, Kfir C10s flown by some Latin American customers, Chile’s upgraded F-5s, Romania’s MiG-21 Lancer upgrades, and South Korea’s FA-50 lightweight fighter. The radar features modular hardware design, with software control and flexible avionic interfaces, and a TWT coherent transmitter with a low-sidelobe planar antenna. The M-2032 functions in several air-to-air modes, as well as the air-to-ground, air-to-sea, ground-mapping in RBS, DBM, SAR with moving target tracking, and terrain avoidance modes.

Detection and classification ranges will vary depending on the aperture size. A radar adapted to fit in an F-5’s narrow nose will have lower performance than one that fits into a larger F-16. The Tejas’ dimensions suggest that performance may be near the radar’s claimed 80 nautical mile maximums for detection of fighter-sized objects.

There have been reports that the Tejas Mk.II and operational LCA Naval will fly with IAI’s EL/M-2052 AESA radar instead. That change would roughly double performance, while drastically reducing radar maintenance costs. These reports are unconfirmed, however, and other accounts cite American pressure to prevent Israeli AESA radar exports.

Other Sensors & Defensive

LITENING pod

RAFAEL’s LITENING advanced surveillance and targeting pod will give Tejas long-range looks at ground targets, independent laser designation capability, and (rumored) fleet commonality with India’s Jaguars, MiG-27s, Mirage 2000s, and SU-30MKIs. The Mk.II will reportedly be adapted for a more advanced variant of the LITENING pod, but that means the pods would have to be bought and given to the Tejas fleet, rather than the SU-30MKI fleet for example.

The defensive system will be designed in India. Late testing means that it won’t be fully effective in the Mk.I aircraft, which must depend on an external Israel Aerospace Elta ELL/8-2222 jamming pod. The Mk.II is supposed to have a fully effective system of warning receivers, automated decoy dispensing, etc. In advanced western aircraft, these systems can even feed geolocation data from pinpointed threats into the plane’s targeting computers. Time will tell whether the Mk.II also has those capabilities.

Weapons

LCA Tejas, armed
(click to view full)

Unsurprisingly, RAFAEL’s Derby radar-guided fire-and-forget missile will serve as the Tejas’ initial medium range air-air armament. It lacks the range and datalink of Raytheon’s AMRAAM or Russia’s R-77/AA-12, but in practice, positive identification requirements have kept most aerial fights within Derby range. Derby reportedly has good seeker cone coverage, which improves performance. It has already been integrated with the EL/M-2032 on India’s own Sea Harriers, and equips the country’s new SPYDER mobile anti-aircraft missile systems. If India’s own Astra MRAAM continues to progress, it will be integrated later.

For shorter-range engagements, Derby will be complemented by TMC’s infrared-guided Vympel R-73/AA-11 “Archer,” giving Tejas partial weapon commonality with India’s large MiG fleets. The R-73 is known for its exceptional maneuverability and a “wide boresight” seeker cone, a combination that inaugurated the era of 4th generation missiles. There’s even a rear-facing version, which offers enemies a nasty surprise. The jets will also carry RAFAEL’s Python 4/5, which can face forward and still hit targets behind their fighter.

Tejas planes are expected to carry a range of ground attack weapons, from ordinary bombs and unguided Russian S-8 80mm rockets, to precision munitions. Tests for unspecified laser-guided bombs and cluster bombs are expected, though they’re expected to be Russian KAB-1500L and RBK-500 weapons, along with Russian Kh-31/35/59 anti-ship and precision strike missiles. Specifications don’t mention a MIL-STD-1760 electrical interface with carriage stores, which is very helpful when integrating GPS-guided munitions. Time will tell, but the Tejas Mk.I’s initial weapons don’t include GPS guidance.

Engines & Alternatives

F414-GE-400 engine
(click to see in sections)

With its radar issue solved by a foreign partnership, the fighter’s indigenous Kaveri engine (vid. Appendix B) was left as the project’s biggest unresolved issue. That was resolved with a stopgap, followed by a competition to field a working engine; even so, India’s DRDO continues to pour dollars and time into Kaveri development.

The removal of American arms trade sanctions allowed smooth incorporation of a slightly modified F404-GE-IN20 turbofan in initial Tejas Mk.I production models. Over the longer term, an international competition for the Tejas Mk.II’s engines had 2 shortlisted competitors, 1 unofficial competitor, and 1 winner in GE’s F414.

The winner: F414. GE’s F414 is that company’s more advanced alternative to the F404 family that equips the Tejas Mk.I; it currently equips Saab’s JAS-39NG Gripen and Boeing’s F/A-18 Super Hornet family. India’s F414-GE-INS6 engines will include the same single-engine FADEC modifications as the Gripen’s F414Gs, and may include some components of the F414-EPE research program for enhanced thrust. Standard F414 engines can reportedly produce up to 22,000 pounds of thrust on afterburners.

GE has been remarkably coy about its thrust in normal operation, but the figures it supplied to India were obviously good enough to beat Eurojet’s EJ200, which reportedly revised its bid too close to the deadline to change its fortunes.

Slow fade: Kaveri. This was supposed to be the fighter’s main engine, but India couldn’t develop a world-leading jet engine from a base of no experience. Kaveri was sidelined in 2008 by GE’s F404, in order to allow flight testing to go forward. DRDO finally admitted defeat in 2013 and stopped advocating Kaveri for the Tejas, after around 6 fruitless years of negotiations with French engine maker Snecma. A global re-tender for assistance was proposed, but late 2014 saw DRDO finally admit the obvious and file the paperwork to end the program.

In the Navy… Naval LCA

2011 briefing
click for video

Indian officials were interested in an improved engine for 2 reasons. One is simply better performance, thanks to an improved thrust:weight ratio. Another is the need for additional thrust, in order to operate the Tejas successfully as a naval aircraft.

India will induct the 40,000t INS Vikramaditya in 2013, after extensive modifications to Russia’s former Admiral Gorshkov carrier. The navy is also proceeding with construction of 2 more 35,000t “air defence ship” Vikrant Class carriers, designed in collaboration with Fincantieri and built in India. Orders have been signed for 46 Russian MiG-29Ks, but India also wants to operate navalized LCA fighters from their decks.

These fighters are actually being designed in a trainer variant first, which will then be converted into a naval fighter. Key changes to the Naval LCA include:

• Dropped nose, for better visibility in high angle-of-attack (nose pointed up) landings.
  
• Leading edge vortex controls that can extend from the edges of the main wing. They help the aircraft safely sink faster to land in smaller spaces, and can also improve takeoff response.
  
• Arrester hook to catch landing wires.
  
• Strengthened spine and related systems, to absorb the high impact of carrier landings (7.1 m/s descent vs. 3m/s for IAF).
  
• Longer, strengthened undercarriage. That actually ended up being a bit overdesigned.
  
• Powered nose wheel steering for better maneuverability on deck.
  
• Fuel dump system that can shed 1,000 kg of fuel from the fighter’s wing tanks, in case of an emergency just after take-off. Fuel weighs a lot, and that added weight can imperil attempted emergency landings.

Naval LCA rollout
(click to view full)

The other change will be the engine. India’s military and designers believe that the naval Mk.I derivative, powered by the same F404-GE-IN20 engine in the IAF variant, can be used for training and testing. At the same time, they believe that only the a Tejas Mk.II derivative with its more powerful F414-GE-INS6 engine will be capable of loaded carrier operations from the Vikrant Class’ “ski jump” ramp, in just 200m of takeoff space.

The naval Tejas program began in 2003. Variant paper designs were produced, and an initial order placed in 2009 began turning those designs into prototypes. April 2012 saw the 1st flight of NP-1, and a 2012 decision gave the go-ahead for initial production of 8 planes. The naval variant is expected to receive a different designation than “Tejas.”

LCA Tejas: Program, Prospects, and Future The Program

India’s LCA Programs
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The Tejas Light Combat Aircraft program began in 1983, and is currently in Full-Scale Engineering Development (FSED) Phase-II, under which India’s DRDO was trying to deliver production fighters to the IAF by December 2010. Initial Operational Clearance wasn’t granted until January 2011, and then only with significant waivers. Limited Series Production aircraft in final configuration have arrived, but IOC wasn’t declared until November 2013, and even that was done under pressure from the ministry. The plane’s core self-protection systems were only installed in October 2013, most weapons haven’t been tested yet, and neither has aerial refueling. The ministry is pushing for Final Operational Clearance as a day/night, all-weather platform, and the official induction of a Tejas squadron at Sulur Air Base in Tamil Nadu near Sri Lanka, by the end of 2014. It isn’t clear that the fighter can actually achieve those performance goals in time.

So far, 40 Tejas Mk.I fighters have been ordered. Current plans call for another 100 aircraft (mostly Mk.II) for the air force, and up to 60 naval variants for the Navy.

When it was originally approved in 1983, the Tejas program’s cost was set at Rs 560 crore (5.6 billion rupees). The cost had risen to over 3,300 crore by the late 1980s, and has continued to rise since. The Times of India places the 2011 program total at 17,269 crore/ $3.77 billion for all variants. As shown above, subsequent reports show continued cost increases.

LCA Tejas Mk.II: Delhi, we have a problem…

MiG-21bis: Hanging on
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The first test-flight of the improved and re-engined Tejas Mark-II is currently scheduled for December 2014, with production beginning in June 2016. Unfortunately for the air force, those markers are looking less and less likely, and switching in a new engine adds design and testing changes that will complicate matters. Engineers must rebalance the aircraft’s weight, adjust fuel capacity for changed consumption rates, etc. It’s already known that the LCA will need to add 0.5m in length to fit the F414, and its air intakes offer inadequate airflow and will have to be redesigned.

One also expects that an LCA Mk.II will add newer technologies in some areas, and there are reports that India intends to upgrade from IAI’s ELM-2032 phased-array radar to the ELM-2052 AESA. India’s avionics industry also continues to advance, leading to potential component swaps and re-testing. Finally, Tejas Mk.I has placed many key components in inaccessible places. Unless significant redesigns are forthcoming in Mk.II, maintenance costs will be high, and readiness will be low.

Redesign processes usually takes several years, even in a best-case scenario. China’s shift to a Russian RD-33 engine for its J-10 fighter was the centerpiece of a redesign that took more than a decade. Sweden’s JAS-39 Gripen made a similar shift from Volvo’s F404-derived RM12 in the JAS-39 A-D models, to GE’s F414 for its new JAS-39E/F, over a few years. There was a standing offer to have Saab adopt a significant role in Mk.2 development, with strong support from DRDO, but that offer remains in limbo.

Major delays to Tejas Mk.I production mean that activity probably won’t end until 2018. The delays will buy time for Mk.II testing, at the cost of IAF readiness and force strength. If the Mk.II also runs into testing problems, the LCA program will face a hard choice: produce more than 40 Tejas Mk.Is, or buy Mk.IIs before testing is done, with the accompanying risk of expensive rework and fielding delays.

Meanwhile, India’s MiG-21 fleet continues to age out.

Industrial Team

The Tejas industrial team is weighted toward government participation, which is one of the reasons for its long development cycle. Instead of buying finished and tested equipment from abroad, new designs had to be invented by government research agencies, then tested by themselves until they were ready, followed by integration testing with other elements. These choices were driven by India’s desire for long-term self-sufficiency in many aircraft sub-systems, in order to reduce their dependence of foreign suppliers.

There have also been a wide variety of sub-contracts to Indian firms for Tier 3 or Tier 4 participation to supply tooling, testing equipment, software development, or sub-assemblies. They are not covered in our list.

In late 2013, HAL told India’s Business Standard that it aimed to roll out the first 2 Tejas IOC fighters by March 2014, and deliver 8 more by the end of 2014. The next step after that will be to enhance to production line to 16 fighters per year, a task that might prove challenging without outside aid (q.v. Dec 9/12). That would leave 10 Tejas Mk.I IOC fighters to be built in 2015, whereupon HAL would be able to begin production of 20 Tejas Mk.I Full Operational Capability variants.

Required FOC upgrades to the IOC fleet, and initial naval production orders, will also compete for production space. An early 2013 interview with ADA director Shri PS Subramanyam saw 2018 as a realistic date for Mk.I production to end.

Tejas Prospects: Think Globally, Begin Locally

Tejas: 2 views
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Exports are important to fighter programs. The added buys keep production lines open at no cost to the home country, and drop prices per plane. A combination of profits and paid-for modifications would help keep the design current, allowing the plane to add new technology and remain relevant. On the industrial front, if ADA can move the plane from the current 55% Indian content to around 80% without creating more problems, it would help to insulate prices from currency exchange swings.

The Tejas Light Combat Aircraft’s exact per-plane flyaway price point isn’t known yet, but the goal is an inexpensive fighter in the $20-25 million range, with performance that compares well to early model F-16s and Mirage 2000s. Historically, the low end of the market is where the largest volume of global fighter buys have taken place. In recent years, however, pressure from home-country buyers has pushed the West into a niche of high-end platforms like the F-15, F-35, Eurofighter, and Rafale. Some mid-tier options exist, like new F-16s, the F/A-18 Super Hornet, and JAS-39 Gripens, but even those are fairly pricey for emerging economies. As regional tensions rise, it remains to be seen whether the last decade has seen a permanent shift toward mid-level and high-end platforms, or whether traditional buying patterns will reassert themselves through emerging economies.

Long-term Tejas competitors in the $20 – 40 million range include the market for second-hand F-16s, the Chinese/Pakistani JF-17, and Korea’s T-50 Golden Eagle family of supersonic trainers and light fighters. RAC MiG has received enough work from India and others to retain the MiG-29M family as a viable platform in this bracket; Russia’s chosen pricing approach will determine whether the thrust-vectoring MiG-35 multi-role fighter also becomes a competitor.

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India’s growing geopolitical influence, and the ability to price toward this bracket’s low end, offers the Tejas decent prospects, even in this crowded field. HAL’s problem is that the Tejas must first achieve success in India.

Delays have taken their toll. Bangalore-based Aeronautics Development Agency (MoD ADA) chief R K Ramanathan promised a 2010 in-service date, while touting a reduction from over 30,000 components to around 7,000. Even that was a late milestone, fully 27 years after the program began, but it didn’t come close to happening. Plans to field 40-48 interim aircraft in the first 2 operational air force squadrons won’t take place until 2015 (32 years), and the final “Tejas Mk.II” version will be very hard-pressed to become operational before 2018 (35 years).

A lot can change in 35 years. Official plans still call for 100+ fighters, but the IAF has embarked on a wide set of upgrade and purchase commitments for existing MiG-29s and Mirage 2000s, the new mid-tier MMRCA fighter, and a high-end FGFA stealth fighter joint venture with Russia.

Meanwhile, the IAF is now taking something of a “wait and see” approach to a longer term commitment, until the final aircraft is delivered with working systems and the “Tejas Mark II” design has shown what it can do. One the one hand, the project’s long development period, and DRDO’s past performance on defense projects, tend to justify that wait-and-see approach. On the other hand, the project can easily run into danger without adequate military and political backing. On Feb 6/06, The Telegraph in Calcutta reported that:

“Though air headquarters has not said so in public, it is weighing whether it should commit funds because it is anticipating a resource crunch for the big ticket purchases of multi-role combat aircraft – that could cost the exchequer more than $5 billion over 10 years – and other equipment that it has projected as an immediate need.”

The rumored growth of the MRCA foreign fighter program to 170-200 aircraft, naval plans for 32 more ships in the next 10-15 years, submarine construction imperatives, and other planned capital purchases do indeed have the potential to squeeze the Tejas. The reality of limited funds and budget cuts began to hit home in 2013, and another global economic slowdown will press India into harder choices still. Confidence in the Tejas, or the lack of it, will influence India’s choices.

So will other negotiations. India’s choices mean that the MMRCA program will deliver fewer aircraft at a flyaway price tag of $100+ million each. That makes $25-35 million Tejas LCA fighters look more attractive, in order to plus up numbers. Just as long as the LCA can in fact be produced to that cost level, be delivered in time to replace the MiG-21s, and perform at an adequate level.

Unfortunately, every one of those variables is currently in question.

At present, the worst-case scenario for the Tejas program is truncated production at about 40 operational aircraft, which would doom exports. In that scenario, Tejas Mk.I is built, but other expenditures grab priority. The plane’s role is then divided among upgraded MiG-29UPGs, new naval MiG-29Ks, upgraded Mirage 2000s, and possibly even Hawk Mk.132 trainers that are armed in a backup role.

The generally accepted goal for Tejas is 5 IAF squadrons plus 2 Navy squadrons, or about 140-150 planes. Even that is a relatively short production run at full capacity, which is the rate India must use in order to field new lightweight fighters in time.

The best-case scenario would involve full production for the IAF that raises planned order totals beyond 120, a serving STOBAR (Short Take Off via ramps, But Assisted Recovery via arrester gear and wires) naval variant in service by 2020, and export successes that drive up production totals and help finance future upgrades.

Contracts and Key Events 2014-2018

 

ADA Tejas video January 4/19: Enhancement India’s Light Combat Aircraft (LCA) Tejas fighter gets the green light for production in an enhanced, battle standard format. Hindustan Aeronautics Limited (HAL) is mandated to produce the LCAs for the Indian Air Force (IAF). The LCA Tejas is an Indian single-seat, single-jet engine, multi-role light fighter designed by the Aeronautical Development Agency. The completion of production of the first aircraft is scheduled to be in late 2019.

April 17/18: 1st combat exercise! India’s indigenous LCA Tejas fighter has participated in its first major combat exercise—Gagan Shakti. The exercise is taking place between April 10 to 23 and will see the Indian Air Force will mobilise more than 1100 combat, transport and rotary wing (helicopter) aircraft in order to practice the real time scenario, to be conducted day and night, of Combat with the enemy encompassing along Pakistan border in the Western areas and along China border in the Northern areas. During the event, the Tejas is expected to take part in both offensive and defensive roles from a forwarding base and will be tested on its air-to-air and air-to-ground capabilities.

December 28/17: RFP-Mk-1A Hindustan Aeronautics Ltd. (HAL) has received a request for proposals (RFP) for 83 Tejas Mk-1A light combat aircraft (LCA)for the Indian Air Force (IAF). The RFP comes following the November 2016 clearance for funds for the program by India’s Defence Acquisition Council (DAC), with production orders expected to be placed in late 2018. The Mk-1A variant offers a significantly modified version of the initial Tejas Mk-1 LCA, and will come equipped with the Israeli Elta 2052 AESA radar, podded Electronic Warfare (EW) suite and Cobham in-flight refuelling probe. Also in the mix are the addition of new air-to-air missiles and precision munitions, in addition to the R-73 and Rafael Derby BVRAAM, already integrated on Tejas Mk-1.

November 13/17: Woes Indian Air Force (IAF) officials have listed a number of deficiencies found with the Tejas Light Combat Aircraft (LCA) as part of efforts to argue for sourcing foreign-made fighter aircraft rather than increasing orders of the indigenous Tejas. Assessments made by the service and presented to government found that when compared to foreign-made fighter aircraft such as Saab’s JAS-39 Gripen and Lockheed Martin’s F-16, the Tejas posted poorer airborne endurance—59 minutes compared to two hours—and could carry less payload—three tons against nearly six tons and seven tons by the Gripen and F-16 respectively. Maintenance requirements were also greater on the Tejas with 20 hours of serving needed for every hour of flying against six hours for the Gripen and 3.5 hours for the F-16. The Tejas’ service life is also half that of the 40 years found in both the Gripen and F-16. While 123 Tejas fighters have been ordered for the IAF, only four have been delivered, and the IAF desperately needs additional single-engine fighter aircraft to fill a 42 fighter squadron requirement to fight a two-front war. Retirements of ageing MiG-21 aircraft is making the issue worse, with a further 11 of 33 available squadrons due for retirement over the next two years.

August 11/17: Deliveries of the LCA Tejas aircraft to the Indian Air Force (IAF) has been delayed after the Indian Ministry of Defense (MoD) announced that state-owned Hindustan Aeronautics Limited (HAL) has delivered only four aircraft to the IAF out of 40 ordered in 2005. The four aircraft so far delivered are from a batch of 20 designated for initial operational clearance (IOC), while the remaining 20 aircraft were designated for final operational clearance (FOC). In order to ramp up production, the government has established a second manufacturing line to support “structural and equipping activities. HAL has also altered the production of certain components and has reduced the manufacturing cycle time by improving supply chain management and boosting workforce.

July 13/17: Rafael has completed integration of its I-Derby air-to-air missiles on India’s Tejas Light Combat Aircraft (LCA), with test-firing scheduled for the end of 2017. The Israeli firm also confirmed earlier reports that the fighter could be equipped with the latest Extended Range (ER) version of the missile, and is also looking to offer its Spike ER air-to-surface missile to meet an Indian requirement for helicopter-launched weapons. The Spike tender will also come with a new launcher to meet New Delhi’s technical specifications.

June 23/17: Hindustan Aeronautics’ Tejas Light Combat Aircraft (LCA) is likely to be one of the first fighters equipped with the I-Darby Extended Range (ER) air-to-air missile, manufactured by Israel’s Rafael. Boasting an extended range of 100km, the missile comes with a new seeker that employs an advanced solid-state software-defined radar and can be carried on either rail launchers or on a “shove” pyrotechnic launcher. The original variant has already been used on the LCA and Su-30 fighter, and the company is now making efforts to have the I-Derby ER successfully integrated on both platforms. In February, Rafael offered New Delhi to locally build its Derby Mk III—the Indian version of the I-Derby ER— under the ‘Make in India’ initiative.

May 15/17: The Indian Air Force has successfully test-fired a Darby radar-guided air-to-air missile from one of its LCA Tejas fighters. Conducted on May 12, New Delhi’s announcement stated that “the missile launch was performed in Lock ON after Launch mode for a BVR target in the look down mode and the target was destroyed,” and that aircraft avionics, fire-control radar, launchers and Missile Weapon Delivery System all performed as required. The test is one of several steps needed to clear beyond visual range (BVR) capabilities for the LCA.

February 17/17: Saab is continuing a defense partnership with Indian industry, offering a sensor package for India’s s LCA Tejas fighter. Included in the technology transfer is the company’s Airborne Electronically Scanned Array (AESA) fighter radar integrated with a compact electronic warfare suite. The package will also have synergies with the systems developed for the Gripen fighter, currently being pitched to New Delhi to fill their Navy requirement for carrier-based fighters.

February 15/17: India’s Defense Minister has announced intentions to start a second production line for the HAL Tejas fighter within the next three months. Valued at $203.47 million, Manohar Parrikar said the line will produce 16 Tejas fighters for the Indian Air Force. News of the second production line points to the Indian government’s commitment to weaning itself from foreign defense products and encouraging indigenous industry, also known as “techno-nationalism.” This, however, hasn’t come without its problems after the Indian Navy rejected the navalized version of the Tejas for being too heavy.

February 10/17: Israel’s Rafael is ramping up efforts to offer their systems to India’s indigenous Tejas fighter. The Indian Air Force is currently evaluating the company’s Python 5 and 54nm (100km)-range I-Derby ER air-to-air missiles for the Tejas, while it is also promoting its Litening 5 targeting pod and BNET secure radio. Yuval Miller, executive vice-president and head of Rafael’s Air and C4I Systems division, stated that the wide cooperation involved on the Tejas’ development could make it easier to bring the Light Combat Aircraft to the 4.5-generation standard.

November 9/16: India’s Defense Acquisition Council (DAC) has approved the purchase of 83 Tejas Mk 1A fighters and 15 Light Combat Helicopters (LCH), marking the first clearances under the Indigenous Design Development and Manufacturing (IDDM) category. However, it was also reported that a hotly expected decision on whether New Delhi would sign off on purchasing 12 US-2 amphibious aircraft from Japan was deferred. DAC also cleared India’s new blacklisting policy.

October 14/16: In order to curry favor with the Indian government, Saab will share their Advanced Electronically Scanned Array (AESA) radar with Gallium Nitride (GaN) technology with India they if they select the Gripen fighter. The list of sweeteners also includes the previous offer of co-developing India’s indigenously manufactured fighter aircraft Tejas MK1A by setting up a production line in India under the “Make in India” scheme. Company officials said that both the LCA and the Gripen are of similar class and also share the same General Electric engine citing commonality in maintenance and operation.

May 19/16: Indian Air Force (IAF) chief Air Chief Marshal Arup Raha became the first chief to fly the indigenous HAL Light Combat Aircraft (LCA) Tejas fighter in a short sortie on Tuesday. Raha’s flight came during a visit to meet team LCA in Bengalaru which involved the inauguration of the Tejas’ painting hanger. The only other top IAF officer to have flown the LCA was Deputy chief of Air Staff Air Marshal SBP Sinha, in September 2014.

May 12/16: Ski-jump tests of a naval version of India’s Tejas Light Combat Aircraft (LCA) have been successful. The tests involved the aircraft taking off under 200 meters with the aid of a ski-jump while carrying two R-73 air-to-air missiles. Next up for the two prototype LCAs will involve touch-and-go testing on a simulated deck at the Shore Based Test Facility (SBTF) in Goa. The navalized versions will be added to the INS Vikrant aircraft carrier after it is commissioned in 2018.

February 9/16: Another milestone was made last Friday for the Light Combat Aircraft (LCA) Tejas fighter. The Indian jet successfully test fired a Derby Beyond Visual Range Air-to-Air Missile (BVRAAM) for the first time in a non-intercept mode, as part of a series of weapons trials needed to gain Final Operational Clearance (FOC). The trials will also see the Close Combat Missile (CCM) Python-5 missile tested. The Tejas’ weapons system will also include Paveway and Griffin Laser Guided Bombs (LBGs), the Russian made R-73 missile and Gsh-23 gun.

January 13/16: Hindustan Aeronautics Limited is making final preparations for their HAL Tejas lightweight fighter debut at the Bahrain Air Show next week. With plans to impress the experts and pick up a few potential customers along the way, HAL’s display apparently “significantly surpasses any aerobatics display the fighter has presented earlier”. The company plans to have gained final operating clearance (FOC) by mid-2016, and has also annouced that it is to test fire the Rafael Derby beyond-visual-range missile (BVRAAM) in March. The Israeli made missile has been bought as a stopgap arrangement as India grapples to make BVR missile Astra, which is still in development, operational.

October 27/15: India has offered Sri Lanka the Tejas Light Combat Aircraft as an alternative to the JF-17 Thunder, co-developed by China and Pakistan. Previous reports in June by the Pakistani press indicated that the Sri Lankans had signed for an undisclosed number of JF-17s, with this subsequently denied by the Sri Lankan Air Force which stated that it was still evaluating possible fighter options. However, Sri Lankan and Pakistani officials are due to meet in November to discuss the possible acquisition of the JF-17, with India likely looking to export the problematic Tejas LCA in an attempt to undermine strategic rival Pakistan.

October 8/15: The Indian government’s recent decision to procure seven squadrons of the heavily-criticized indigenous Tejas Mk.1A was pushed on the Indian Air Force by the Modi administration, according to a report by Reuters on Wednesday. The Indian Air Force had reportedly requested 44 additional Rafale fighters on top of the 36 announced in April turned down by the government, instead the Modi government pushed the Tejas on the IAF despite concern over the aircraft’s performance.

October 1/15: India will induct seven squadrons (112 to 126 aircraft) of Tejas Mk.I-A light combat aircraft, despite the aircraft’s Final Operating Clearance delayed in July until next year. Despite improvements to the heavily-criticized original indigenous Tejas Mk.I design, the Mk.I-A still has a fair share of problems, including issues with the aircraft’s radar and weapon payload. The fighters are slated for delivery from next year and are intended to provide the Indian Air Force with a much-needed air defense capability.

July 22/15: In a characteristic set-back, India’s Tejas Light Combat Aircraft (LCA) will see its Final Operating Clearance delayed until next year. The schedule has slipped consistently for the indigenous fighter, with FOC previously pushed back to December this year. The Indian Defense Ministry has blamed the delays on late delivery of components from foreign manufacturers; however the program also came under severe criticism from the Indian government’s principal oversight body in May, with the aircraft’s performance in question after over three decades of development. The new FOC for the aircraft is now reported to be timetabled for March 2016.

May 11/15: India’s indigenously-developed Tejas Mk I light combat aircraft has come under serious criticism from the country’s Comptroller and Auditor General (CAG), with 53 deficiencies cited in a recent report. A major concern is the lack of defensive countermeasure capability, with the jet reportedly failing to meet Indian Air Force (IAF) survivability standards. The LCA achieved initial operating clearance in December 2013, with the project severely delayed from its original scheduled induction date of 1994. The CAG report to Parliament also highlighted how the IAF will likely be forced to induct the aircraft without a trainer variant available for pilot training, with a repair and overhaul facility also yet to be established at manufacturer HAL’s facilities, a requirement previously set out by the IAF.

Nov 18/14: Kaveri. The DRDO is doing something unusual: submitting documents to cancel a major research project, after INR 21.06 billion has been spent by the Gas Turbine Research Establishment (GTRE) in Bangalore. The request to end the GTX-35VS Kaveri program must now be approved by the Ministry of Finance, and receive clearance from the top-level Cabinet Committee on Security. Which also helps explain why so few projects are canceled, but the biggest change required still involves the DRDO’s mentality. Director-General (Aero) Dr. K. Tamilmani indicates that elections do have consequences:

“These are part of the bold stand being taken by DRDO. Whereever we have found bottlenecks for long time, with no realistic solutions, it’s better to move on. It is an honest stand we are taking…. If you are fit to run only for 50 km, why attempt 100 km? DRDO has realized its mistakes of the past and we have no hesitation in taking some bold steps.”

It is an honest stand, and DRDO can take it without giving up on India’s strategic industrial policy to become more self-sufficient in jet engine technologies. The project delays created by Kaveri remain a total waste, but the research itself can be harvested. DRDO intends to press on with jet engine research, and it’s possible to undertake projects that are militarily useful but much less ambitious. INR 3 billion has reportedly been earmarked for such work, and DRDO wants to make progress is 12 identified technical areas. Sources: OneIndia, “OneIndia Exclusive: DRDO to abandon indigenous fighter jet engine Kaveri project”.

All Kaveri research to end

Oct 4/14: Industrial. Defense News quotes an unnamed source, who says that the Indian government has been talking to major private sector industrial players about setting up a full production line for up to 250 Tejas Mk.2s. That would certainly justify the investment.

If carried out, that move would sidestep HAL’s production difficulties (q.v. Dec 9/12) by partly or wholly removing Tejas from HAL’s purview, create a full competitor to HAL in the aerospace sector, and turn the winner into India’s 1st major private sector defense firm. It would also double planned Tejas Mk.2/naval buys, based on past reports (q.v. Jan 11/14).

Since it seems apparent that the Indian government would have to fund a new production line for HAL anyway, funding the line elsewhere and reaping the benefits of diversification and competition is a logical policy option. Especially since the resulting competitor would also be a potential source for programs like India’s light transport competition, which stalled out because the private sector can’t afford to set up a full production facility for just 40 planes.

The challenge is that setting up a production line for modern combat jets isn’t simple, and major problems could really mess with already chancy schedules for Tejas Mk.2 and the planned naval variant. One obvious way to reduce this risk would be to bring in a foreign firm like Boeing, Saab, Dassault, et. al. to help set up the plant, and assist with management for the first few years. If done in conjunction with Mk.2 design assistance (q.v. June 17/14), the Tejas program as a whole could get a substantial boost.

Tata Group, Mahindra & Mahindra and Larsen and Toubro have been mentioned, and L&T Heavy Engineering President Madhukar Vinayak Kotwal has confirmed that discussions are taking place, but that’s all he is prepared to say. Watch this space. Sources: Defense News, “India Offers To Spend $12B To Break Monopoly”.

Aug 17/14: Industrial. HAL and DRDO’s ADA are trying to encourage more small and mid-size manufacturers to make parts for the aircraft:

“They aim to raise the LCA’s indigenous content to 80 per cent in three years, up from the present 50 to 55 per cent…. HAL Chairman R.K. Tyagi told them that starting 2015–16, “we aim to roll out 16 LCAs every year, [increasing] from the initial target of eight a year”.

Currently, 168 of the 344 LCA components are made in the country.

A key defence scientist involved in the programme said HAL and ADA would help manufacturers to pick up at least 10 more simple components and offer the use of government-owned manufacturing and test facilities.”

If they can do that while maintaining quality, and pick manufacturers who are capable of further innovation, they would make future upgrades easier. More local content would also reduce cost shifts based on currency exchange rates, and create a wider base for future programs like the Su-50/FGFA. The bad news? This policy falls into the “simple, but not easy” category. Sources: The Hindu, “A few small production pushes for LCA”.

June 17/14: Saab for Mk.2? As M-MRCA negotiations to buy advanced Rafale fighters stall, and projected costs rise sharply, Saab remains in position with a different offer. Instead of touting their superior JAS-39E/F Gripen, they’ve proposed to take a 51% share of a joint venture company, then leverage their expertise to create the LCA Mk.2. DRDO chief Dr V K Saraswat was enthusiastic, and they issued an RFI in 2012 and an RFP in 2013.

It isn’t a crazy idea. The Indo-Russian BrahMos missile has been very successful using a similar structure, and a 51% share plus freedom from Indian government strictures would remove many of the program’s decision-making and organizational issues. Saab is the only aircraft major with single-engine fighter conversion experience from the F404 to the F414 engine, so tasks like stretching the fuselage 0.5m, changing the air intakes, etc. have already been thought through in another context. Their Gripen has also achieved low operating costs, in part due to maintenance-friendly design. That’s another Tejas weakness, thanks to very maintenance-unfriendly placement of key components.

Since LCA Mk.2 is also expected as a carrier fighter, success already matters to India. they need to complete development successfully. From the IAF’s perspective, replacing M-MRCA with Tejas Mk.2 would simplify their future high-medium-low mix by avoiding a 2nd fighter in the same class as the SU-30MKI, while allowing them to field more squadrons. The flip side is that their high-end capability becomes irretrievably Russian-dependent: SU-30MKIs now, and FGFA/SU-50s later. For Saab, a JV would give them a major new niche in the global marketplace, providing a low-end fighter in a class below the Gripen and its Western competitors.

The catch? Incoming DRDO chief Dr Avinash Chander is more focused on developing the Mk.2 alone, and believed that any foreign partnership would require a global tender. In India, that would take years. Re-opening the opportunity would depend on a failure of M-MRCA negotiations, and continued failure to field Tejas, pushing the new BJP government to take a second look at all of its options. Sources: India’s Business Standard, “Rafale contract elusive, Eurofighter and Saab remain hopeful”.

Feb 12/14: Costs. India’s MoD releases another set of official cost figures for the program, leaving out the Kaveri engine but adding a “Phase-III” development period. LCA development costs have now risen from an original INR 71.16 billion to INR 140.33 billion (+97.2%), or INR 168.72 billion (+137.1%) if one properly counts the Kaveri engine. Expected production line investments would push those figures even higher. India’s MoD was savvy enough to compare development costs to Saab’s more advanced Gripen NG:

“Developmental cost of Light Combat Aircraft (LCA), Tejas is Rs.7965.56 Crore ($1.09 Billion) including building of 15 aircraft and creation of infrastructure for production of 08 aircraft per annum. This compares with the developmental cost of JAS 39 NG Grippen is $1.80 Billion for developing 5 Proto Vehicles.”

That’s actually just the current predicted cost of the IAF’s MK.I/II development, minus the Kaveri engine, and arguably without creating infrastructure that could actually deliver 8 aircraft per year. The Gripen NG figure would need to be checked carefully, to see what it included and excluded. Even so, the simple act of making the comparison shows a greater sense of external awareness than we’re used to seeing from India’s MoD. Source: India MoD/ PIB, “Developmental Cost of LCA Project”.

Feb 10/14: A written reply from Minister of State for Defence Shri Jitendra Singh to Lok Sabha parliamentarians triggers stories about the IAF raising their planned LCA buys from 200 to 300. Unfortunately for the media reporting that story, it rests entirely on an error of logic. Here’s the exact quote, which can’t be linked anymore thanks to MoD web site changes:

“The MiG-21 and MiG-27 aircrafts of the IAF have already been upgraded and currently equip 14 combat squadrons. These aircraft, however, are planned for being phased out over the next few years and will be replaced by the LCA. Steps have been initiated for upgradation of other fighter aircrafts like MiG-29, Jaguar, Mirage-2000; transport aircraft like AN-32 and Mi-17/Mi-17 IV helicopters.”

What this statement does not say is that the replacement will happen on an equal basis. It’s perfectly possible to replace existing squadrons with fewer squadrons and fewer planes, if one is so inclined. The Americans have been doing so for decades, and they’re hardly alone. So far, firm IAF commitments involve 126 LCA Tejas planes: 6 squadrons of 21 planes each, with only 96 (16 x 6) as front-line fighters. Each squadron also has 3 rotation aircraft to cover maintenance absences or loss replacement, and 2 twin-seat trainers, to make 21. Beyond those 2 Tejas Mk.I squadrons and 4 Tejas Mk.II squadrons, we’ll have to see. Sources: India MoD, “Modernisation of IAF” | India’s Business Standard, “IAF will buy 14 Tejas squadrons, lowering costs”

Jan 12/14: Budgets. India’s defense budget will drop by INR 78 billion in 2013-14, after a drop of INR 100 billion in 2012-13. A more sluggish economy, and a weakened ruling Congress Party that’s trying to shore up its electoral base, are the issues. At the same time, India is negotiating the MMRCA deal for 126 Rafales, the FGFA deal with Russia for their future high-end stealth fighter, the Project 75i submarine buy that’s becoming an emergency, and attack and heavy-lift helicopter buys with Boeing. They also want to add to their fleet of P-8i long-range maritime patrol planes, buy AWACS early warning jets as a priority, and improve their aerial tanker fleet as a priority. Among other priorities.

That explains why the MoD asked for INR 400 billion more, instead of 78 billion less. Unless this gap changes, future Tejas production will find itself caught in an environment where everything can’t be funded, but big air force commitments have already been made. Sources: Times of India, “Despite budget cut, defence ministry continues with modernization drive”.

Jan 11/14: Pricing. Sources tell India’s Business Standard that HAL has quoted the Ministry a price of INR 1.62 billion (about $26.5 million) per plane for the first 20 Tejas Mk.I fighters. The Ministry wants to know why its 40% higher than the INR 1.165 billion quoted in 2006, and HAL has a good answer. One, inflation over the past 8 years takes a toll. Two, 45% of the plane’s cost involves imported parts, and the Indian rupee is sinking. Three, Tejas is still about half the $45.8 million price of a Mirage 2000 upgrade ({EUR 1.4 billion is now INR 118.3 billion + INR 2.02 billion to HAL}/ 49 jets = INR 2.8 billion or $45.8 million per), and those upgrades are even more dependent on currency rates.

HAL sees eventual purchases of 40 Mk.Is, 84 Mk.IIs, 11 naval trainers, and 46 naval variants (TL: 181), and recent government declaration have used 200 aircraft as a possible figure. Now that Tejas is on surer ground, and the opportunity is clearer, HAL is trying to control costs using longer-term commitments of its own. Step one reportedly involves Long Time Business Agreements (LTBAs) of 3-5 years and 40-50 aircraft sets with key sub-contractors, including clauses that let it vary annual production rates to some extent, a feature also seen in many of the US military’s multi-year purchase agreements. Long lead time components have been identified, and industrial improvements are underway. Practices like having 5-axis CNC machines on hand, and using computerized drilling of 8,000 holes or so in the composite wing skin, are more or less assumed in North America. They’re a step forward for HAL, which needs that kind of long-term investment in its industrial capacity.

Will that investment, and higher production, improve costs enough? Pakistan’s JF-17, which has already delivered 50 planes, is reportedly priced around $23-24 million per plane. If the Tejas Mk.II comes in around $30 million in current dollars, pointing to composite construction and supposedly better avionics isn’t going to cut it in export competitions as a reason for the 25% price difference. An AESA radar might, depending on what Pakistan does for the coming JF-17 Block II, and how much it costs. Sources: Business Standard, “HAL pegs price of Tejas fighter at Rs 162 crore”.

2013

GE F414 engine contract; No Kaveris for Tejas fleet; AESA radar?; Why the multi-year delay for self-protection EW?; IOC at last, but is the plane ready?

LCA Naval
(click to view full)

Dec 20/13: IOC-2. the LCA program achieves Initial Operational Clearance II. This is closer to the F-35’s IOC than traditional American IOC designations: limited capabilities with some initial weapons, and more testing required, but regular air force pilots can now fly it. Sources: Economic Times of India, “Indigenous fighter aircraft LCA-Tejas gets Initial Operational Clearance”.

Dec 19/13: What’s next? Centre for Military Airworthiness and Certification Director-General Dr K Tamil Mani explains what’s next for Tejas, whose remaining testing and certification needs show the IOC-2 designation’s limits. The fighter needs to pass 6 milestones in the next 15 months, on the way to G=Final Operational Clearance. They include:

• Integrating the Russian GSH 23mm gun, which also requires certifying the surrounding LRU electronics boxes for much higher vibration levels.
  
• Integration of additional weapons, incl. Python 4/5 short-range air-to-air missiles and Derby medium range air-to-air missiles.
  
• Integrating Cobham’s air refueling probe.
  
• Increasing sustained Angle of Attack parameters from 22 – 24 degrees.
  
• Improved braking system with higher heat tolerance. They might even need to add fans, as they did for some of their MiGs.
  
• Change the nosecone from composite materials to a quartz-based material, in order to remove the current 45-50 km limit on the radar and bring it to its design level of 80+ km.

Sources: Indian Express, “Tejas Needs to Cross 6 Milestones in 15 Months”.

Dec 18/13: IOC process. India’s Centre for Military Airworthiness and Certification (CEMILAC) explains what IOC-2 certification involved to the Indian Express. The bureaucracy takes credit for the plane’s accident-free history, of course, and proudly notes their “concurrent participation in all development activities,” without discussing Tejas’ developmental delays.

The did have a lot to do between the incomplete Initial Operational Clearance on Dec 10/11, and IOC-2 about 2 years later. Full integration and testing of IAI’s ELM-2032 radar, testing of stores integration and release, flight envelope expansion from 17 degrees Angle of Attack to 22 degrees. Maximum flight parameters are now 6gs maneuvering, with a maximum speed of Mac 1.4 and a service ceiling to 50,000 feet. Safety-related work included safe emergency jettisoning of all stores, engine relight, wake penetration, night flying and all weather clearance. Sources: Indian Express, “Clearing Flight Test Parameters was a Challenge, Says Airworthiness Centre”.

Dec 17/13: Updates. India’s MoD summarizes the state of the LCA program. The key takeaways? As on Nov 30/13, they’ve conducted 2,415 flight tests using 15 Tejas Aircraft. A lot of reviews are riding herd on the program, which can add urgency or slow down actual work, depending on how that’s handled. Structurally, the Phased Development Approach has been changed to Concurrent Development Approach, which adds development risk but can cut time if it works, and Quick Reaction Teams have been formed to address design and production issues as they arise.

IOC-2 is still expected on Dec 20/13, but another release makes it clear that the Mk.II project continues to slip. The Probable Date of Completion for LCA Phase-II full-scale engineering design work is now December 2015: 9 months later than the previous March 2015 goal, and 7 years later than the original plan. Sources: India MoD, “LCA project” and DRDO projects“.

Dec 17/13: MiG-21 update. India’s MoD summarizes the state of the IAF’s MiG-21 fleet. The MiG-21FLs are retired now, but the answer shows that the remaining MiGs may have to serve longer than intended:

“254 MiG-21 aircraft are still in service with the Indian Air Force. During the last ten years (2003-2004 to 2012-2013) and the current year (upto 30.11.2013), a total of 38 MiG-21 aircraft have crashed.

Phasing out of aircraft and their replacement with new generation aircraft depends upon national security / strategic objectives and operational requirements of the defence forces and are reviewed by the Government from time to time. This is a continuous process.”

On Dec 12/13, Air Chief Marshal N A K Browne confirmed that the LCA Tejas would replace the MiG-21 in the IAF fleet. That may appear to have been obvious, but official confirmation indicates a greater degree of confidence in the program. Sources: India MoD, “MIG-21 Aircraft” | Indian Express, “Tejas to Officially Replace MiG-21 FL”.

Dec 9/13: Defence Minister A K Antony is scheduled to give the Tejas its Initial Operational Certificate (IOC) on Dec 20/13, which would allow Tejas to be flown by regular IAF personnel outside of the test pilot community. Note that IOC doesn’t include key performance parameters like qualification with many of the fighter’s weapons, basic self-protection systems, air-to-air refueling, or finalization of the Tejas Mk.I’s design. Those will have to wait for Final Operation Clearance (FOC), and an increasingly-impatient defense minister has reportedly ordered DRDO to ensure that FOC takes place before 2014 ends.

The first Tejas squadron of 18-20 fighters will be built to IOC standard, and based at Sulur AB in Tamil Nadu, near Sri Lanka. They should be able to handle the minimal threats from that quarter, and one hopes that reported problems (q.v. April 21/13) were either untrue, or have been fixed.

On the industrial front, HAL has told India’s Business Standard that it aims to roll out the first 2 Tejas IOC fighters by March 2014, and deliver 8 more by the end of 2014. The next step after that will be to enhance to production line to 16 fighters per year, a task that might prove challenging without outside aid (q.v. Dec 9/12). That would leave 10 Tejas Mk.I IOC fighters to be built in 2015, whereupon HAL would be able to begin production of 20 Tejas Mk.I FOC variants. Required FOC upgrades to the IOC fleet, and initial naval production orders, could probably keep HAL at a minimum activity level through 2017; but an early 2013 interview with ADA director Shri PS Subramanyam saw 2018 as a more realistic date for Mk.I production to end. That might actually be helpful. If Tejas Mk.II isn’t ready to begin production by time Mk.I is done, India will have an industrial problem on its hands. Sources: Business Standard, “Tejas LCA sprints towards IAF’s frontline squadron” | AeroMag Asia, Jan-Feb 2013 issue.

Dec 7/13: Testing. The LCA’s 1st firing of an AA-11 short range air-to-air missile is successful, as the missile hits a target that was towed by a drone. The demonstration was conducted off the coast of Goa, in the Arabian Sea. Sources: The Hindu Business Line, “Light combat aircraft Tejas fires missile on target”.

Dec 7/13: MiG-21FL retires. After 50 years of service, the IAF is about to phase out its MiG-21FL variant, which is prepping to fly its last sortie on Dec 11/ 13 over Kalaikunda AFS in Bengal. Other MiG-21 variants will remain in service, and current expectations will extend the most modern MiG-21 Bison variants to at least 2018. Sources: The Calcutta Telegraph, “Supersonic jet set for last sortie”.

Aug 7/13: Costs. A Parliamentary reply to Shri S. Thangavelu in Rajya Sabha sets out the costs for each phase of the Tejas program in slightly more detail. Our chart above has been amended to reflect the current figures.

India is still in Full Scale Engineering Development Phase II, which aims to build 3 prototypes and 8 Limited Series Production (LSP) aircraft, and establish infrastructure for producing 8 aircraft per year. LSP-8 made its maiden flight on March 31/13, but reports to date suggest that meeting the infrastructure goal will require a significant increase in development costs (q.v. Dec 9/12). India MoD.

BEL on EW, 2011
click for video

Oct 16/13: Why no EW? The DRDO has finally fitted a Tejas fighter (PV-1) with electronic warfare/ self-protection systems, and intends to begin flight tests in November and December. Why has this key development been delayed for 5 years? Believe it or not, they thought it was more important to preserve the plane’s flight safety record:

“For almost eight years, a section of the aeronautical community has been resisting its fitment, anxious that the add-ons may cause a first crash…. They have been very keen on securing the operational clearance, initial as well as final from the Indian Air Force, even if the LCA did not have the electronic system…. no one wished to risk an add-on on the LCA that had not been tried. The idea was to defend the ‘zero crash’ record. This was made known sometimes explicitly to engineers and scientists working on the electronic systems, who, however, had been pressing for very long that the systems ought to be fitted and trials conducted to be able to fine-tune them.”

Unfortunately, PV-1 hasn’t been flying recently, so they may end up introducing risk that way. Tejas Mk.Is will have an Israeli IAI Elta jamming pod available as an external store, with the full RWJ system slated for the Mk.II. Sources: Deccan Herald, “Finally, Tejas gets electronic warfare systems”.

DRDO’s problems, in a nutshell

June 1/13: Excuses. DRDO chief V K Saraswat tries to deflect criticism of Tejas’ continuing delays, by citing the effects of sanctions that ended 13 years ago. Lack of cooperation and foreign help might explain why Tejas was slow to develop from the early 1980s to 2000. It doesn’t explain why DRDO didn’t follow professional practice by working with experienced pilots and the IAF, which created a multitude of poor design decisions that required years of delay to produce only partial fixes. Or the reason DRDO has wasted so much time with engine and radar choices that were obviously inadequate, all well after sanctions had ended. Or why, 13 years after sanctions had ended, Tejas isn’t ready for service yet, while Pakistan’s JF-17 equips 3 squadrons.

Weak excuses do not inspire future confidence. Brahmand Defence & Aerospace.

April 21/13: Tejas a lemon? The Sunday Standard reports that the Tejas is much farther away from viability than anyone is admitting, and says that DRDO’s notional stealth AMCA (Advanced Medium Combat Aircraft) has been put on hold until the LCA project can be made to work. A stealth FGFA/SU-50 is already in co-development with Russia, so AMCA’s value is unclear anyway. With respect to the Tejas LCA, the Sunday Standard’s unnamed sources say:

“The plane cannot fly on its own. It needs a lifeline in the form of support and monitoring of its systems from the ground by technicians…. The common man thinks the plane is doing fine, its engine sounds great and the manoeuvres are perfect. But those flying and weapons firing displays are done with ground monitoring and support. The plane is still not ready to flying on its own”…. the sources noted that LCA was grounded for three months between September and December 2012 following problems with its landing gear. “Normally, a combat plane is ready for its next sortie following a 30-minute [servicing]. In the case of LCA, after a single sortie of about an hour or so, it needs three days of servicing before it can go for its next sortie,” they said.”

These revelations come against a backdrop of pressure from India’s defense minister Antony and India’s government to buy designed-in-India items unless there’s no other choice. He’s selling changes to India’s Defence Procurement Policy as an anti-corruption effort – but what do you call spending billions of dollars on politically-allied state organizations, who don’t deliver on the critical defense projects assigned to them, and never pay any serious penalties for it? Their competitors in China and Pakistan are consistently faster and often better – while doing a better job developing their industries. See also India PIB.

March 20/13: More delays. A Parliamentary reply confirms the obvious, formally extending the scheduled end of the LCA’s Phase 2 Full Scale Engineering Development from December 2012 to March 2015.

The IAF has ordered 20 fighters in “Initial Operational Clearance” (January 2011) status, and another 20 in “Full Operational Clearance” (i.e. combat-ready) configuration. Full Operational Clearance is now expected in December 2014. PTI, via Zee News | India MoD.

Feb 6/13: AESA Radar? At Aero India 2013, Defense Update files a report that adds the short-range Python 5 air-to-air missile to the Tejas’ list of integrated weapons, alongside the Russian R-73/AA-11. It adds:

“The LCA will also carry the EL/M-2052 active electronically scanned array (AESA) radar developed by IAI Elta. Originally, the EL/M-2032 was selected but the new 2052 now available with a more compact antenna is best designed to fit the nose cones of LCA and Jaguar, offering enhanced capabilities for both fighters.”

If the Defense Update report is true, it would roughly double the Mk.II fighter’s radar performance, and sharply lower its maintenance costs. DID has been unable to confirm this report, and there have been previous reports (q.v. Jan 14/11 entry) that said M-2052 sales for the Tejas Mk.II had been barred by American pressure. Indeed, the Americans managed to pressure the Israelis not to install the M-2052 in their own F-16i fighters.

Feb 5/13: On the eve of Aero India 2013, Indian defense minister AK Antony tells DRDO that:

“I am happy for your achievements of DRDO but not fully happy. Delay in delivery is a real problem… Try to speed up your process and reduce time for research, development and production. [DRDO is getting ready for a 2nd initial clearance for Tejas, but] I am impatient for the Final Operational Clearance (FOC)….. Antony also expressed his disappointment over reported lack of cohesion between the aircraft development agencies under DRDO and aircraft maker HAL.”

In India, FOC means “ready for combat operations”, which is closer to the US military’s idea of “Initial Operational Capability.” The Pioneer.

Jan 20/13: F414 deal. India Strategic quotes DRDO Director General V.K. Saraswat, who says that India’s government has finalized the terms of GE’s F414 contract, including the difficult issues surrounding Indian production. That process took over 2 years, as the engine was picked in September 2010.

The deal is reportedly a Rs 3,000 crore (about $560 million) contract for 99 of the Tejas Mk.II’s F414-GE-INS6 engines, with an option to buy another 100 at fixed terms. IANS via Silicon India | Times of India.

F414 engine deal finalized

Jan 4/13: Kaveri. India’s Business Standard reports that India’s Ministry of Defence has failed in its 6 years of sole-source negotiations with Snecma, and will try a global tender to secure cooperation in developing the Kaveri engine. The engine’s development has hit a technical dead-end, and cannot incorporate key alloys, single-crystal blades, and other manufacturing and design technologies without foreign help. The DRDO’s GTRE department has also conceded defeat with respect to the LCA, according to its chief Dr. C.P. Ramnarayanan:

“We were planning to re-engine first 40 Tejas fighters with the Kaveri. But now they will continue to fly with the F-404 engine.”

DRDO swill use Kaveri for its UCAV, and still holds out hope that a redesigned Kaveri can power a locally designed AMCA twin-engined medium fighter. To power AMCA, the engine would need to improve afterburner performance of about 15,825 pounds thrust. That means foreign help, but DRDO has made global solicitations before, and had no takers beyond Snecma.

2012

Cert & program delays; Naval prototype flies; Kaveri for UCAV; Shaping up HAL – which clearly needs it.

IUSAV: News report
(click for video)

Dec 26/12: Kaveri. India wants to develop a long-range, jet-powered armed drone, powered by a modified Kaveri engine (vid. March 21/12 entry). These are commonly called UCAVs (Unmanned Combat Air Vehicles), but India refers to their project as IUSAV (Indian Unmanned Strike Air Vehicle). Note that most of the video and pictures in the video are of other countries’ efforts, since India is at a very early stage.

Now DRDO’s GTRE has asked the Ministry for another Rs 595 crore (about $93 million), covering a 48-month program to develop 2 prototypes of a modified Kaveri engine with no afterburner. This includes removing the base design flaws detecting during 2010-11 testing in Russia, ground testing in Bangalore, and confirmatory tests in Russia at the Gromov Flight Research Institute. The program would be capped by flight testing of the 2 no-afterburner prototypes in LCA prototype PV-1.

This idea actually makes sense. The Missile Technology Control Regime makes it problematic for countries to sell India a USAV jet engine, since a cruise missile is also an armed unmanned aircraft. On the Indian side, the Kaveri engine has the most problems adding enough thrust in afterburner, but “dry” statistics of 11,060 pounds thrust are close to the project’s goal of 11,500. Dropping the afterburner sheds engine weight, which has been an issue for Kaveri, and UCAV engines to date don’t have afterburners anyway. Other countries’ UCAV designs have all been sub-sonic drones that rely on stealth or low-threat environments to survive. Business Standard.

UCAV: a good use for Kaveri

Dec 12/12: Naval LCA. India’s Navy is upset by the fact that only 1 naval LCA has been built, and need aircraft to train with. Media reports say they’re about to issue a an Rs 1,000 crore (about $185 million) RFP to produce the first 8 Limited Series Production Tejas naval fighters, which would include both single-seat test aircraft and 2-seat trainers. This would turn the Feb 27/12 approval into a contract after negotiations with HAL, and work is expected to begin in 2013. Whether HAL’s production capacity can handle it (vid. Dec 9/12) is another question.

Business Standard reports the Indian military’s current belief that the navalized Tejas Mk.I can be used for training, and the state-owned ADA is touting a 1st representative takeoff by mid-2013 and a 1st representative landing by the end of 2013. At the same time, they believe that only the Tejas Mk.II will be capable of loaded carrier operations, using just 200m of space and a “ski-jump” ramp. The design has also turned out to be harder than expected. Commodore CD Balaji, who directs the Naval LCA project at ADA told India’s Business Standard that:

“In the paper design it looked feasible [to convert the IAF’s Tejas], similar to what Eurofighter proposed for a navalised Typhoon; or what Gripen proposed for the Sea Gripen [DID: both of which are higher end designs, with better base performance]. But when we started the detailed design and the actual build… we realised the benefits of what Dassault had done with the Rafale. They designed and built the naval variant first, the Rafale Marine. The air force Rafale is just a subset of Rafale Marine. That is the easiest path.”

Dec 9/12: Industrial fail, more $. India’s Business Standard offers a scathing portrait of incompetence at HAL, which has been unable to set up and operate a production line for the LCA, even though many of its projects involve assembling foreign designs on production lines in India. On the other hand, see the March 24/11 entry, where HAL executives point out that it doesn’t make much sense to establish a full modern production line for a program that has only featured limited production orders and an uncertain future.

As a result, Tejas fighters built to date have been custom-built limited-production and prototype aircraft. The immediate consequence is that the Ministry of Defence has to budget another Rs 1,500 crore (about $277 million) to try and set up a modern production line. Air Marshal (ret.) Pranab K Barbora:

“HAL’s assembly line expertise is outdated by at least three decades. They have done nothing to upgrade their technology. Setting up a modern assembly line for the Tejas is far beyond HAL’s capabilities.”

The paper points out that HAL’s new CEO RK Tyagi has “no experience in aeronautical development or manufacture,” and openly doubts the government ADA’s program manager, P. Subramanyam. He promises that HAL will build 20 Tejas Mk.I fighters in 2.5 – 3 years, with production of the next 20 in just over 2 more years, by 2018. That might be possible if an experienced foreign manufacturer is contracted quickly to help set up production, and the MoD is reportedly studying that idea. By itself, however, HAL hasn’t been able to build even 2 Tejas fighters per year over a prolonged reference period, and India has no operational squadrons. Meanwhile, Pakistan has already fielded almost 3 squadrons of their JF-17 Thunder fighter, which began its design cycle after Tejas.

Note that the Business Standard’s figure of INR 155.470 billion (Rs 14,047 + 1,500 crore) for the entire LCA Tejas program is almost exactly double the Indian government’s official March 2012 figures. The math indicates that they’re probably including the Kaveri engine. DID considers the 2 programs to be separate, and pegs unofficial total Tejas development costs at INR 131.015 billion (Rs 13,101.5 crore, currently about $2.15 billion), including current and forecast costs for the naval variant, and the expected Rs 1500 crore for production line help. With Kaveri included, our figures rise to INR 144.405 billion, and are probably slightly behind actual Kaveri spending. Business Standard.

HAL: Industrial fail

Dec 3/12: Kaveri. India’s state-owned Gas Turbine Research Establishment (GTRE) aims to integrate the Kaveri powerplant with a Tejas fighter operated by India’s Aeronautical Development Agency (ADA), with the aim of flying it by the end of 2013. Whether it can perform to standard won’t change DRDO’s advocacy, but it may matter to the IAF. As of May 14/12 (q.v.), India’s Minister of Defence said that it couldn’t meet India’s 90kN/ 20,200 pound thrust requirement.

A March 21/12 answer to Parliament (q.v.) pegged the Kaveri’s development cost at INR 28.39 billion ($520 million), nearly 10 times greater than the original INR 3.83 billion. Flight International.

Aug. – Nov. 2012: Testing halted. The Tejas encounters a DASH of trouble, as India discovers that the top of the pilot’s DASH-III integrated helmet display can end up above the top of the Martin-Baker ejection seat. That’s a serious problem, because it means the helmet could hit the canopy as the seat rockets out of the cockpit, killing the ejecting pilot. India had to halt testing for 3 1/2 months before the problem was fixed. Their response was to modify the seat, and to provide a backup mechanism that they calculate will blow the canopy off before the pilot’s head can hit it. They had better be right.

DRDO chief V. K. Saraswat has confirmed to India’s Business Standard that the fixes are done, adding that ADA used the down time to make other modifications as a result of flight test feedback. Even so, a string of setbacks has shifted Tejas’ Initial Operation Clearance (IOC) from a re-baselined end-2010 to mid-2013 – if nothing else goes seriously wrong. Final Operational Clearance (FOC) for combat operations was scheduled for end-2012, and now looks unlikely until 2014-2015.

To the west, Pakistan has already inducted 3 squadrons of its comparable JF-17 fighters, whose joint development with China began 16 years after Tejas. India’s Business Standard.

A DASH of trouble

Oct 18/12: Lessons Learned. Air Commodore Muthanna’s “Challenges In Design To Deployment: Critical Lessons From the D&D of LCA” [PDF] has some interesting bits in it. The Commodore believes that the fighter deserves to enter service. Unfortunately, Indian officials and firms didn’t involve aviators in the initial design process, either by teaming with the IAF or by the widespread practice of embedding aviators in the design teams. The IAF had to get involved after the 2006 contract, and a lot of the time and cost slippage from then until now has involved RFAs aimed at fixing deficiencies that should have been addressed in design. Beyond that, he cites serious issues in management, manufacturing, and training:

“A fundamental challenge has been the structure of the Indian higher defense management. Broadly speaking, there are three verticals within the Indian Ministry of Defense that steer this program…. In this totally State funded and State managed program, interdepartmental oversight has been lacking. It is necessary that a single political entity take charge….

….[Transitioning from design to manufacture,] the necessity to convert frozen design drawings into production drawings…. [is] an elaborate process…. Other shortcomings are; inability to meet manufacturing tolerances; non availability of correct jigs, fixtures and tooling to mee t DAL requirements; non availability of suitable calibrating equipment; and, lack of trained manpower.

….With the flight simulators, however, it was a strange story. While the ASR did envisage the requirement of a simulator before deployment, no such development was undertaken…. there would be no representative flight simulator available for use by the customer aircrew. The situation will be aggravated by the non availability of a trainer variant of the aircraft in the required time frame.”

Lessons learned report

May 14/12: Kaveri. Minister of Defence Shri A K Antony replies to Shri Bal Kumar Patel in Lok Sabha. No, DRDO still has no time frame to fully develop its Kaveri engine. Antony reiterates that the engine does not meet requirements for the Tejas, but will be used in UAVs and marine applications. A technology demonstrator may fly in a Tejas Mk.I fighter around 2015. The operative word here is “may”.

April 27/12: Naval LCA. NP-1, the 1st Tejas naval prototype, has its maiden flight. The plane is piloted by chief test pilot of the Indian Air Force’s (IAF) national flight test centre (NFTC) Commodore TA Maolankar and co-piloted by the centre’s flight test engineer, Wing Commander Maltesh Prabhu. NP-2 will be the single-seat naval variant. Zee News.

Naval variant flies

March 21/12: Costs. Defence minister Antony answers a Parliamentary question, and provides cost and schedule slips for the LCA Tejas, LCA Naval, and Kaveri engine. Those are reproduced above along with other information. Antony also discusses what’s being done about these slips, which amounts to more oversight and monitoring. That won’t cure a system whose main problem is a lack of accountability or consequences for the state-run development agencies, and whose secondary problem is the system’s own red tape. On the other hand, the answer makes it sound like the government is doing something. Antony adds that:

“Tacit knowledge acquired by the DRDO scientists during this project will also be applied for further aerospace technology. Kaveri spin-off engine can be used as propulsion system for Indian Unmanned Strike Air Vehicle (USAV).”

Readers may note that he is not referring to the LCA Tejas program as a destination for Kaveri, despite DRDO’s wishes in the matter. See also Indian government PIB | Flight International.

March 14/12: Goal – 6 squadrons. Indian minister of state for defence M M Pallam Raju tels the Rajya Sabha upper chamber that the IAF plans to induct 6 LCA squadrons over the next decade or so, including 4 squadrons of Tejas Mk.II fighters. Given current schedules, past performance, and the extent of the redesign and testing involved, India may be lucky to induct any Mk.II fighters by 2022. Deccan Herald.

March 11/12: Naval LCA. India’s Sunday Guardian reports that India’s Centre for Military Airworthiness and Certification (CEMILAC) has refused flight certification for the Naval LCA, until the new landing gear’s weight is reduced, and its wing leading-edge vortex controls are redesigned. The US Navy and EADS are reportedly being consulted to help fix the problems.

CEMILAC’s decision will add further delays to a program that is already late, and effectively ends hopes for a March 2012 flight. The naval variant’s initial flight was initially slated to happen by the end of 2010, following a July 2010 roll-out. As of Sept 26/11, it had managed only an Engine Ground Run.

March 10/12: Testing. While Tejas continues to make test flights, and has been granted initial certification, final certification and full production continues to face delays, and will not come until late 2013 or even 2014 now.

New test aircraft LSP-7 had a maiden flight, without a chase plane, “to test many indigenously-developed instruments,” as well as the M-2032 radar and DASH helmet. It’s close enough to the final standard that it will be one of the planes offered for IAF user-evaluation trials, but the final-configuration LSP-8 won’t be ready until later in 2012. LSP-8 will be the version presented to CEMILAC for full certification and flight clearance, a necessary step before full production can begin for the two 20-plane orders. The Hindu.

Feb 29/12: HAL, shape up. India’s MoD explains that changes are coming to HAL, and cites the Tejas program as one reason behind the push:

“The Defence Minister Shri AK Antony today asked the Hindustan Aeronautics Limited (HAL) to realign its business processes for strategic alliances and joint ventures, as also, to step up R&D efforts to remain globally competitive… Keeping in mind the mammoth role that the HAL would assume in the coming years in the aerospace industry and the challenges that it would face, the government has set up an expert group under the chairmanship of Shri BK Chaturvedi, Member, Planning Commission to suggest measures to strengthen and restructure HAL… the Group will suggest how best the spin offs from HAL order book can be earnest to ensure better involvement of the private industry in the defence sector. It will also suggest measures to enhance the synergies between HAL, the private defence sector and the civilian industry.

“Taking part in the discussion the Members of Parliament appreciated the role played by HAL in the defence arena of the country over the years. They, however, pointed out certain shortcomings such as the delay in the induction of the Light Combat Aircraft in the Indian Air Force, delay in the development of Kaveri Engine, delay in phasing out of Mig-21 aircraft and lack of an aggressive strategy to export HAL products.”

See also March 24/11 entry, The Pioneer | Flight International | IN FOCUS: India advances air force modernisation.

Feb 27/12: Naval LCA. The Indian Ministry of Defence’s Defence Acquisition Council (DAC) has sanctioned the building of 8 Naval LCA aircraft by Hindustan Aeronautics Limited (HAL), and reportedly allocated the necessary funds for a contract. That does not mean a contract has been signed yet.

The 8 planes will be built as a mix of single-seat test fighters and twin-seat trainers, and would begin to add production fighters on top of the ordered fleet of 6 test aircraft. The first flight is announced for sometime in March, though talks last year of a maiden flight in July did not pan out. Business Standard.

2011

Tejas initial clearance; RAFAEL Derby picked as MRAAM; Kaveri engine still alive but in limbo; HAL pushed to outsource.

IOC flight
(click to view video)

Dec 21/11: Kaveri. In response to Parliamentary questions, Defence Minister Antony explains the Kaveri engine’s current development status:

“So far 9 prototypes of Kaveri engines and 4 prototypes of Kabini (Core) engines have been developed. Total 2050 hours of testing have been conducted on various Kaveri and Kabini engines at ground and altitude conditions for various requirements including performance, operability, endurance, environmental, etc. Two major milestones viz. successful completion of Official Altitude Testing (OAT) and completion of first block of flights of Kaveri engine in Flying Test Bed (FTB) has demonstrated the technological capability and maturity of this indigenous effort. Kaveri engine prototype (K9) was integrated with IL-76 aircraft at Gromov Flight Research Institute (GFRI), Russia and flight tests have been successfully carried out up to 12 km maximum forward altitude and a maximum forward speed of 0.7 Mach No. Twenty seven flights for 55 hours duration have been completed on IL-76. Critical subsystems and its associated knowledge know-how and know-why has been acquired in association with Indian public & private sector industries, including certification methodologies.”

Nov 23/11: Kaveri. In response to Parliamentary questions, Defence Minister Antony says that nothing has changed with respect to the Kaveri engine’s successor. He doesn’t put it like that, but that’s the reality. India MoD.

Aug 8/11: Kaveri. In response to questions, the Indian MoD clarifies the status of the Kaveri engine project. There is no signed co-operation agreement with SNECMA, but the Air Force has reviewed the draft technical specification and approved it.

“The Defence Research and Development Organisation (DRDO) has made no agreement with a French firm to develop the Kaveria aero engine to be used for the Light Combat Aircraft, Tejas. However, DRDO is negotiating with M/s Snecma, France for co-development and co-production of Kaveri aero engine for the Light Combat Aircraft (LCA) Tejas MK-II. The project proposal will be put up for Cabinet Committee on Security (CCS) approval after the completion of price negotiation… IAF has further suggested that the engine design should have minimal impact on the LCA Tejas airframe for future retrofitment.”

If it succeeds, India’s Tejas fleet would have an alternative engine option, much like the popular F-16. Several countries fly F-16s, and even F-15s, with 2 different types of engine (PW F100 or GE F101) in their fleet, as insurance that keeps their air force flying even if an engine type develops problems. First, however, an agreement must be signed. Then, the development project must succeed at a reasonable cost.

July 20/11: Naval LCA. The naval Tejas will probably get a different name. Meanwhile, an F404-IN20-powered naval variant is undergoing ground integration tests at HAL’s Bangalore facility, followed by engine runs and ground runs in the coming weeks. A 1st flight within 3 months is considered optimistic.

Meanwhile, India’s ADA has asked the US Navy to help it define carrier suitability plans, and the US Navy is assisting. Flight International.

May 23/11: Testing & Weapons. Aviation Week reports that the Tejas Mk.I is due to undergo a 2nd phase of night trials. Aircraft LSP-5 reportedly made 6 night flights in April 2011, which tested avionics, the instrument landing system, and integration involving the IAI ELTA multimode radar, Elbit’s DASH helmet-mounted display, and RAFAEL’s LITENING pod. The push to finish night operations clearance will also include items waived for the IAF’s initial clearance (vid. Jan 10/11 entry) – waivers that the service does not intend to grant again.

The next 16 months will see assessments of Tejas’ angle of attack, g-forces and sustained turn rate, with limited series production aircraft #6 arriving to help speed things along. It will also see a greater focus on weapons integratiopn tests – so far, only R-73/AA-11 Archer short-range air-to-air missiles and standard bombs have been tested. Still to go: Laser-guided bombs, cluster bombs, and Russian 80mm S-8 rocket pods. RAFAEL’s Derby medium-range air-to-air missile isn’t set to test until mid-2012, and the IAF also expects Russian Kh-31/35/39 anti-ship and precision strike missiles as part of the Tejas Mk.I’s intended configuration.

March 24/11: Industrial. India’s Business Standard reports that the Indian DRDO is pushing HAL to outsource some Tejas production or set up joint ventures, in order to meet required delivery schedules and keep the IAF’s fighter fleet at acceptable numbers. The current line can reportedly produce just 8 planes per year, and a high-level HAL team has reportedly toured Boeing, Lockheed Martin, and Eurofighter GmbH facilities.

A request of this nature from the DRDO is nothing short of revolutionary. HAL has 2 serious problems, however, which make such a different approach thinkable for India’s bureaucrats. One is low real orders for Tejas. As one HAL executive put it: “…how much money could we have realistically invested in a production line?… So far, future Tejas orders of 100-120 more fighters are only plans.” The other problem is the load level on the state-owned firm’s Aircraft R&D Centre, which is is simultaneously trying to develop the Tejas Mark II; the Sitara Intermediate Jet Trainer (IJT); the Sukhoi-HAL Fifth Generation Fighter Aircraft (FGFA); and the Irkut-HAL Multi-Role Transport Aircraft (MRTA). The firm is also developing Dhruv helicopter variants, including a light attack helicopter. That’s a tremendous amount of competition for attention and resources, and HAL will face more strains if/when each project becomes a production demand.

Other likely candidates for partnerships wold have to include France’s Dassault Aviation, Sweden’s Saab, and Israel Aerospace Industries, as well as BAE and Northrop Grumman. The latter 3 firms have considerable experience as fighter program sub-contractors. Northrop Grumman is looking to sell its E-2D AWACS and Global Hawk UAVs to India; while IAI supplies a range of equipment to India already, and has industrial partnerships in place. So, too, does BAE, who is already working with HAL to produce its Hawk advanced trainer jets in India.

Feb 14/11: Tejas runs the Derby. Indian Aeronautical Development Agency director P.S. Subramanya says they have picked RAFAEL’s Derby as the Tejas’ initial beyond visual range air combat missile. He expects a contract by March 2011, with delivery expected in the second half of 2012, in time for the final phase of Tejas Mk.I testing.

Derby has range limitations, and was accepted on India’s Sea Harrier fleet despite not meeting the program’s original range goals. It also lacks a datalink. On the other hand, it offers a fire-and-forget weapon that’s already in India’s inventory, and integrated with Tejas’ EL/M-2032 radar, possessing what’s reported to be a wide boresight cone. It’s also true that given the need to avoid fratricide and positively identify targeted aircraft, most aerial engagements have taken place within Derby’s range, and future conflicts involving India are expected to feature that same limitation.

Long-term plans were to deploy the locally developed Astra missile as the Tejas BVRAAM, but in 2010 India decided to use a foreign missile and get Tejas into operational service. If Astra succeeds, it can always be integrated later. Meanwhile, Tejas gets ordnance commonality with India’s Sea Harriers, which also carry the EL/M-2032 radar, and with India’s SPYDER anti-aircraft systems. Defense Update | Livemint | RAFAEL on Derby | ACIG on Derby.

RAFAEL Derby BVRAAM picked

Feb 3/11: Kaveri. DRDO hasn’t given up trying to force the issue with its long-delayed Kaveri engine. After proposing it as a naval turbine, the newest gambit is to specify it for a proposed twin-engine Advanced Medium Combat Aircraft (A-MCA), which would be developed by 2020 and operational by 2025. The proposal is an aircraft somewhat comparable to America’s F-35 – not an encouraging comparison, given that plane’s development costs.

Government acceptance of that plan would buy the engine project another decade, but the question is whether the A-MCA project is even realistic. India’s M-MRCA medium fighter competition hopes to field an advanced 4+ generation plane by 2015, but deliveries will take years, and real operational capability isn’t likely until 2016 or later. Meanwhile, the 2020-2025 time frame is also the expected window for India’s FGFA 5th generation collaboration with Sukhoi. Both are very big budget programs, even as India looks to field a much larger Navy to counter Chinese ambitions in the Indian Ocean basin, and faces a growing need for expensive ballistic and cruise missile defenses. In that environment, MCA could easily find itself fighting hard to avoid becoming yet another sidelined Indian technology demonstrator project.

DRDO also hopes to muscle the Kaveri v2 engine into the Tejas. They want the Indian government to swap the engines in when the initial 40 GE F404 equipped Tejas Mk.Is come in for their scheduled overhauls, during the 2015-2020 time period. Flight International | The Hindu | UPI.

Jan 31/11: Kaveri. Livemint reports that India’s DRDO expects to close price negotiations for a Kaveri joint venture (JV) with France’s Snecma by the end of February 2011, following over 2 decades and INR 28.8 billion spent on the project in India. DRDO declined to reveal the estimated cost of the Snecma-GTRE project, which reportedly aims to produce a viable competitor to the GE F414 that powers the F/A-18 Super Hornet family, Saab’s JAS-39 Gripen NG, and will almost certainly power the Tejas Mk.II.

Reports suggest that Snecma will bring in critical technology for the hot engine core, which is key to the 38% thrust gain sought over existing Kaveri models, while DRDO’s Gas Turbine Research Establishment (GTRE) will work on the “cold” sections around it. GTRE would be left with complete know-how and intellectual property rights for the engine,which will also need to become lighter.

Jan 10/11: Tejas IOC. The Tejas LCA is given Initial Operational Clearance by the Indian Air Force, marking their first induction of an Indian designed and built front line fighter. It has been a long road. The Hindustan Times reports that: “The government has so far pumped Rs 14,428 crore into the LCA programme which was pegged at Rs 560 crore when conceived in 1983.” The program cost was set at over 3,300 crore by the late 1980s, and has continued to rise. At today’s exchange rates, the INR 144.28 billion figure translates into about $3.15 billion. The Times of India places the program total even higher, at 17,269 crore/ $3.77 billion for all variants.

Note that India’s IOC designation is not the same as Initial Operational Capability for America’s military, which represents a combat-ready unit. India doesn’t have that yet, and Tejas receives this designation without all of its advertised capabilities, such as air-air engagements using radar-guided missiles. Indeed, subsequent reports reveal that key criteria for even minimal operations were waived, including wake penetration tests, lightning clearances, and some basic all-weather and day/night items. What India’s IOC does, is allow regular IAF pilots to begin flying it.

Indian Air Force chief P.V. Naik says that Final Operational Clearance for induction and formation of a Tejas squadron isn’t expected until 2013 or 2014, an event that will take place at Sulur Air Base in Tamil Nadu. The first test flight of the Tejas Mark-II version is currently scheduled for December 2014, with production beginning in June 2016. Indian Government | Economic Times of India | The Hindu | Hindustan Times | IBNLive | LiveMint | New Delhi TV | Sify | Times of India | Times of India op-ed || BBC.

Tejas IOC

Jan 14/11: Radar. domain-b reports that American pressure has forced Israel to bar exports of its EL/M-2052 AESA radar to India. The radar was reportedly intended to replace the EL/M-2032 on the Tejas Mk.II aircraft, where it would sharply improve radar performance and sharply lower maintenance costs (q.v. Oct 3/08, Dec 4/09 entries).

Israel wanted to install the radar in its own F-16s and F-15s, but the Americans moved to strangle a potential competitor by telling the Israelis that installing the M-2052 would cut off all manufacturer support for its fighters. On the export front, the USA can use ITAR restrictions to block technologies developed with American assistance, and forced Israel to implement a set of military export controls that add up to unofficial American review. Israel has reportedly sold a limited number of M-2052s to 1 undisclosed customer, but use in the Tejas Mk.II would represent the radar’s 1st major sale anywhere.

2010

GE’s F414 engine for Tejas Mk.2/Naval; 1st Naval LCA prototype rolled out.

EJ200s in Eurofighter
(click to view full)

Nov 21/10: Cost. The Times of India places the cost of India’s Tejas program at 17,269 crore, or over $3.7 billion. The report adds:

“Latest figures also show each of the first 40 Tejas fighters will cost around Rs 150 crore [DID: about $33 million], over and above the huge developmental cost… Tejas, incidentally, has clocked around 1,420 flights with 10 prototypes till date. Its FSED (full-scale engineering development) Phase-I till March 2004 cost Rs 2,188 crore [DID: 1 crore = 10 million rupees]. The Phase-II, to be completed by December 2012, will cost another Rs 5,778 crore. To add to that, there is fabrication of two Tejas Mark-II, with alternate engines, to be completed by Dec 2018 for Rs 2,432 crore, along with development of indigenous technologies for Rs 396 crore. Naval Tejas FSED Phase-I, in turn, is to be completed by Dec 2014 for Rs 1,715 crore, with Phase-II slated for completion by December 2018 for another Rs 1,921 crore.

Tejas will, of course, also be powered by American GE engines, with its indigenous Kaveri engine floundering despite Rs 2,839 crore being spent on its development since 1989. Towards this, India recently finalised a $822-million deal for 99 GE F-414 engines.”

These figures are later shown to fall short of government figures. India’s goal of a $20-25 million fighter at full rate production may still be achievable, but it will bear close watching. It is very normal for the first production sets of a fighter to cost far more than fighters at full-rate production, with figures of double or even triple the price common for aircraft with very long production runs.

Nov 6/10: F414. During President Obama’s visit, the White House provides further details regarding the F414 engine order, which it places at 107 engines:

“…Upon finalizing the contract, General Electric’s facility in Lynn, Massachusetts, and other sites across the United States will be positioned to export almost one billion dollars in high technology aerospace products. This transaction is tentatively valued at approximately $822 million, all of which is U.S. export content, supporting an estimated 4,440 jobs.”

This is strictly true, since any contract with GE would be 100% export content, but the deal itself may still contain provisos for technology transfer and related contracts in India. UK Financial Times Beyond BRICs blog | Hindu Business Line | Indo-Asian News Service (IANS) | NDTV | Sify | WSJ India Real Time blog.

Nov 3/10: At the end of the India-UK “Indra Dhanush 2010” exercise, Indian Air Chief Marshal P V Naik tells the media that LCA Mark-I will be inducted into operational squadrons by the middle of 2011, while the LCA Tejas Mark-II should be operational in the next 2-3 years, as “the process of selection of engine for LCA Mark-II is nearing completion.” It doesn’t happen that way.Deccan Herald.

Nov 1/10: Testing. Aviation Week reports that LSP-5, the 11th test jet and 1st final configuration Tejas Mk I aircraft, is readying for flight trials as the ADA tries to meer a Dec 27/10 deadline for release-to-service certification. Changes include internal cockpit lighting for night flying, a revised internal communication set similar to HAL’s Druhv helicopter, and National Aerospace Laboratories’ auto-pilot mode. Aviation week adds that:

“If the delivery schedules are met, then the Indian Air Force will have LSP-7 and LSP-8 for user evaluation trials by March 2011. LSP-6 will be a test vehicle for high angle of attack. The Tejas squadron is expected to be in Bengaluru by mid-2011 and the first two series production aircraft (SP-1, SP-2) also should be ready by then.”

Oct 25-28/10: Engine II. Report, and denial. After NewsX’s Vishal Thapar broadcasts a reports that a Eurojet consultant has been expelled from India for illegally obtaining information on GE’s bid, trying to substitute a new Eurojet bid by offering a monetary inducement, and then planting media reports that Eurojet was ahead on price. Thapar also claims that this is why the Indian MoD took the unusual step of announcing GE as its low-cost bidder, before a contract was signed.

The follow-on effects could be very severe if true, making it very difficult for India to pick the Eurofighter as its M-MRCA medium fighter. Eurojet’s communication agency subsequently issues the following denial. See Milplex | India Defence:

“Eurojet Turbo GmbH categorically denies unfounded allegations made in the NewsX report titled ” India expels arms dealer”, authored by Vishal Thapar and released on 23 October 2010. The report lacks any factual base and is a work of fiction.”

Oct 1/10: Engine II – F414. India’s Business Standard may want a word with its sources. GE announces that its F414 engine has been picked to power the Tejas Mk.II fighter. India’s Aeronautical Development Agency (ADA) will order 99 jet engines, with GE Aviation supplying the initial batch of F414-GE-INS6, engines and the rest manufactured in India under transfer of technology arrangements. When questioned by DID, GE sources confirmed that this is not a contract yet, merely preferred bidder status.

The selection of GE’s F414 deepens a relationship that has supplied 41 earlier model GE F404 engines so far, in order to power initial Tejas LCA Mk.I fighters and LCA Naval prototypes. GE describes the F414-GE-INS6 as “the highest-thrust F414 model,” without offering specifics, but is has been working on an F414 Enhanced Performance Engine. The INS6 will add single-engine safety features in its digital controls, something GE also installed in the F414 variant powering one M-MRCA candidate, the JAS-39 Gripen NG.

F414 engine picked for Tejas Mk.2

Sept 20/10: Engine II. India’s Business Standard reports that the European EJ200 engine may have the edge in the competition to supply the Tejas Mk.II fleet’s powerplants:

“Informed sources have told Business Standard that when the bids were opened last week, European consortium Eurojet bid $666 million for 99 EJ200 engines, against US rival General Electric, which quoted $822 million.”

Both engines have been ruled technically suitable, so the lower priced bid will win, but the bidding process isn’t 100% final yet. The paper also quotes Air Vice Marshall Kapil Kak (ret.) of the Indian Air Force’s Centre for Air Power Studies, who draws the obvious conclusion:

“It is as clear as daylight. Selecting the EJ200 for the Tejas would boost the Eurofighter’s prospects in the MMRCA contest. Its engines, which form about 15-20 per cent of the cost of a modern fighter, would be already manufactured in India for the Tejas [after the 1st 10 were built abroad]. For the same reason, rejecting the GE F-414 would diminish the chances of the two fighters [F/A-18 E/F Super Hornet and JAS-39NG/IN] that fly with that engine.”

Aug 25/10: Kaveri. Defence Minister Shri AK Antony updates progress in the Kaveri engine in a written reply to Shri N Balaganga of India’s Rajya Sabha (upper house of parliament). It’s phrased in terms of what DRDO is doing as development and testing continues, and gives various reasons why the engine is so late. It does not mention that the IAF isn’t interested, except to note at the end that “LCAs are, meanwhile, as decided by user, being fitted with imported engines.” Unlike some Indian programs, the Kaveri program has managed to spend most of its yearly budgets; over the last 3 years, these expenditures have been:

2007-2008: INR 1,525.1 million
2008-2009: INR 1,535.4 million
2009-2010: INR 1,220.6 million

As of Aug 25/10, INR 100 million = $2.15 million, so INR 1.2206 billion = $26.05 million.

July 6/10: Naval LCA. NP1, the first naval Tejas prototype, is rolled out. HAL will build NP1 and NP2 for testing, which will take place at a new facility in Goa. The naval variant adds a tailhook, strengthened undercarriage, leading-edge vortex controllers to slow down landings, auto-throttles, and a fuel dump system.

Naval LCA rollout

May 5/10: Engine II. GE describes 3 of the programs underway to improve its F414 engine. The most relevant is probably the F414 EPE (Enhanced Performance Engine), which has a new fan to increase airflow, and aims to increase thrust by 20%. It’s explicitly “targeted for potential international customers,” which includes India’s Tejas Mk.2.

The US Navy wants the F414 EDE (Enhanced Durability Engine), which uses an advanced high pressure turbine and 6-stage high pressure compressor (HPC) that offers a 2-3X hot-section durability gain, and reduced fuel consumption. F414 EDE forms the base of the EPE engine, but the gains will not be the same in both engines, owing to other design differences.

Crowded India may also appreciate the retrofittable F414 noise reduction kit project, with serrated edges where each “lobe” penetrates into or out of the primary airflow and generates a secondary flow, reducing jet noise by 2-3-decibels. The USN has identified funding for a program to mature the technology and prepare it for incorporation in the USN F414 engine fleet, with work scheduled to continue through 2011. GE Aviation.

Feb 3/10: Engine II. Eurojet says it will share single-crystal engine blade technologies with India if Eurofighter wins MMRCA, or the EJ200 engine is selected for the LCA Tejas Mk2.

Eurojet’s EJ200 equips the Eurofighter Typhoon. The EJ200 weighs about 2,200 pounds and produces 13,500 pounds of thrust in normal operation, or 20,000 pounds with afterburners. There were even rumors of a thrust-vectoring version, to improve Tejas maneuverability, but the engine lost the Tejas MK.II competition, then the Eurofighter was edged out by France’s Rafale in India’s M-MRCA finals.

Feb 2/10: Indian defence minister AK Antony watches flight demonstrations by twin-seat (PV-5), and single-seat (LCP-2) Tejas test aircraft, and declares: “Serious doubts were raised about Tejas… Now I can proudly say we will fly our own fighters.” He states Cabinet Committee of Security approval to add Rs 8,000 crore (about $1.73 billion) to the 27-year program for continued air force and naval development, and development of a new engine for the Mk.2, and expresses confidence in final operational clearance for the Mk.1 version by end of 2012. Antony also agreed that the government is in talks with parties abroad for the development of that Mk.2 engine, but would not be more specific.

The Indian Air Force has already ordered 20 LCAs, and has reportedly expressed interest in ordering another 20 aircraft. Meanwhile, the Navy is building 2-seat trainer (NP1) and a single-seat fighter (NP2) prototypes, with NP1 nearing completion of equipping after the structural assembly. NP1 is scheduled to roll out by April 2010, followed by a hoped-for first flight in June 2010. The single-seat NP2 is scheduled for its first flight by June 2011. India’s Business Standard | The Hindu | Indian Express | Times of India | Agence France Presse | The Asian Age.

2009

First 6 LCA Naval ordered; Tejas Angle of Attack flight issues; US red tape trips Lockheed Martin; Engine competition to equip Tejas Mk.II.

Tejas test
(click to view full)

Dec 31/09: Kaveri. The Hindu reports that India’s Defence Research and Development Organisation (DRDO) has been given government permission to accept an offer from France’s Snecma to ‘partner’ with the Gas Turbine Research Establishment (GTRE) to jointly develop a new version of the Kaveri jet engine. Senior GTRE officials tell The Hindu that talks could begin early in 2010. When that might result in a signed contract is anyone’s guess.

This article’s Dec 26/08 entry covers the verdict of a senior Indian committee, which had recommended against the DRDO-Snecma collaboration. The Hindu highlights the Matheswaran team’s criticism that using Snecma’s fully developed ‘Eco’ engine core would not create sufficient transfer or control of technology, but reports:

“Snecma, which indicated that an engine run of at least 250 is required to make their offer economically viable, agrees that an existing core would be at the heart… will take at least five years before the first production engine comes out. Snecma chairman and chief executive officer Philippe Petitcolin told The Hindu: “Yes we first stated a 15-year period to hand over the design technology, but now we have indicated that the technology can be given as fast as the Indians can assimilate it.”

Note that the article does not indicate commitment to use the “Kaveri II” engine for any particular purpose, or offer a likely timeline. Rather, the emphasis seems to be on continuing to develop India’s industrial capabilities, rather than fielding an operational engine. StrategyPage places the cost of that collaboration at $200 million, but this must be an estimate, as no firm deal has been negotiated. See also Sri Lanka Guardian. See also Aug 20/08 entry.

Dec 14/09: Kaveri. In a written Parliamentary reply, Defence Minister Shri AK Antony responds to Shri Gajanan D Babar:

“The proposal on the Kaveri-Snecma engine joint venture for the Light Combat Aircraft (LCA) Tejas is under consideration of the Government. Request for Proposal (RFP) for procuring 99 engines have been sent to two short-listed engine manufacturers, namely GE F414 from General Electric Aviation, USA and EJ200 from Eurojet Germany. The engine houses have responded to the RFP. Both Commercial and technical responses have been received for procurement of 99 engines along with Transfer of Technology.”

Dec 7/09: A Parliamentary response from defense minister Antony offers details regarding the initial Tejas Mk.1 contract:

“A contract for procurement of 20 Tejas Light Combat Aircraft (LCA) in Initial Operation Clearance (IOC) configuration, along with associated role equipment, reserve engines, engine support package, engine test bed and computer based training (CBT) package from Hindustan Aeronautics Limited (HAL) was signed in March 2006. The total contract cost is Rs. 2701.70 crores.” [currently about $580 million]

Dec 4/09: Radar – AESA? DRDO’s Bangalore-based Electronics & Radar Development Establishment (LRDE) reportedly invites global bids to become the development partner for a Tejas active electronically scanned array (AESA) radar. This would presumably replace the IAI Elta EL/M-2032 derivative that will requip Tejas Mk.1 fighters.

The Active Array Antenna Unit (AAAU) would be supplied by the development partner. Responsibilities would include “detailed design, development and realisation” of the antenna panel (main antenna, guard antenna and sidelobe cancellation antenna), transmit/receive modules/groups, the RF distribution network (RF manifold/combiners and RF interface), antenna/beam control chain (T/R control and T/R group control), and array calibration/BITE among other areas. Livefist.

Nov 26/09: Testing. Tejas PV-5, a 2-seat trainer version, makes its maiden flight. The Deccan Herald says that commonalities between the 2-seat trainer and Tejas naval version will help that sub-program as well, but it will take hundreds of flights over a year or more before the trainer version can be qualified for use by IAF, as a key step in pilot training and induction of the single-seat fighter into IAF operational service.

Sept 28/09: US red tape. India’s Business Standard reports that Lockheed Martin was selected in June 2009 as a consultant for developing the Naval version of the Tejas. Lockheed Martin has no serving carrier-borne fighters, but they’re developing the F-35B STOVL and F-35C Lightning II for use from carriers.

Unfortunately, delays in US government approval has led DRDO’s Aeronautical Development Agency to recommend that another consultant be chosen instead; Dassault (Rafale) and EADS (no carrier-borne aircraft) were recommended as alternatives,and EADS was eventually picked. Lockheed Martin is still fighting to get through the red tape and salvage the contract, and may continue trying until V K Saraswat, India’s Scientific Advisor to the Defence Minister, makes a decision.

This has happened before, and recently. Boeing was the front-runner for a similar role with respect to the main (IAF) version, and would be a logical consultant for any naval version – but the Indian MoD awarded EADS that contract in early 2009, after the US government failed to grant Boeing a Technical Assistance Agreement clearance in time.

Sept 21/09: Naval LCA. India’s Business Standard reports that the Tejas Mk.II is attracting funding from India’s Navy, who believes that a modified, EJ-200/F414 equipped Tejas would have the power required to operate from its future aircraft carriers in STOBAR (Short TakeOff But Assisted Recovery) mode:

“Business Standard has learnt that the navy has okayed the placement of an order for six Naval LCAs. At an approximate cost of Rs 150 crore per aircraft, that will provide a Rs 900 crore infusion into the Naval LCA programme.”

At today’s rates, Rs 900 crore = $187.8 million. Naval LCA fighters would operate from India’s 30,000t-35000t Indigenous Aircraft Carrier (IAC), which is being built at Cochin Shipyard with assistance from Italy’s Fincantieri, and is expected to join the fleet by 2014. That creates a potential timing issue, as the Tejas Mk.II’s engine selection and ordering process isn’t supposed to produce new engines before 2013-14. Aeronautical Development Agency director P S Subramaniam told Business Standard that they would fly the modified Naval Tejas airframe with the current GE-404 engine, to test its flight characteristics and structural strength. The new INS Hansa in Goa, with its land-based carrier deck outline and equipment, will be extremely helpful in that regard. If those tests go well, a naval Tejas variant would not operate from a carrier until the new engines were delivered and installed. See also: India Defence

India: 6 Naval LCA.

Aug 4/09: Engine II. Flight International reports that the Eurojet consortium has done tests regarding the EJ200’s fit into the Tejas’ space, and believes itself to be in a strong position for the expected 99-engine order to equip the Tejas Mk.II. The RFP response date is Oct 12/09.

Aug 3/09: Kaveri. India’s DRDO is attempting to resurrect the Kaveri engine project, but the IAF’s lack of enthusiasm is pointed. MoD release:

“Defence Research and Development Organisation (DRDO) has offered to co-develop and co-produce 90 kN thrust class of upgraded Kaveri engine with M/s Snecma, France to meet the operational requirement of Light Combat Aircraft (LCA), Tejas with 48 months from the date of project inception… The proposal for co-development was considered by Indian Air Force. Indian Air Force has suggested a proven engine that is already in production and flight worthy for meeting immediate requirement. Request for Proposal (RFP) has been issued to reputed engine manufacturers.”

A separate MoD release gives December 2012 as the target date for the LCA Tejas Mk.I’s “final Operational Clearance,” adding that project oversight currently involves a high level review by the Chief of Air Staff once per quarter, and by the Deputy Chief of Air Staff once per month.

March 4/09: Testing. India Defense reports that a multi-agency team is carrying out 2-weeks of Phase 2 weapon testing for the LCA Tejas. The focus is on safe separation, aerodynamic interference data, and complex weapon release algorithms in different modes of release. Note that the tests still involve aerodynamics, rather than full weapons system integration.

Feb 25/09: Government of India:

“A contract for 20 indigenous Light Combat Aircraft (LCA) has been signed. One IAF squadron is expected to be equipped with this aircraft in 2010-11. Government is not planning to set up a hi-tech facility at Nagpur costing about Rs. 300 crores [3 billion rupees, or about $60 million] for indigenizing components of these aircrafts. Product support including spare parts will be supplied by the vendor as per the terms of the contract that will be concluded.”

Feb 17/09: Engine II. Flight International reports that the Eurojet engine consortium may be about to change the competitive field for the expected RFP to equip LCA Tejas MkII aircraft. The firm has been working on a thrust-vectoring model of its engine, and the magazine reports that it will be offered to meet India’s expected RFP for up to 150 engines.

The Eurofighter is also an MMRCA medium fighter competitor, and twin wins for Eurojet could offer India important commonality benefits, even as they justified an in-country production line. Thrust vectoring would also offer the Tejas a level of maneuverability and performance that could be a difference-maker in combat, and on the international market. The Eurofighter is considered a long shot to win the MMRCA competition, however, and timelines could become an issue. Flight tests of a thrust vectoring EJ200 engine are not expected to begin for another 2 years.

Feb 6/09: Engine II. The Press Trust of India quotes Aeronautical Development Agency (ADA) Director P Subrahmanyam, who says that India’s state-run DRDO is still looking for partners to develop the indigenous Kaveri engine. That hasn’t stopped the Ministry of Defence’s ADA from preparing a competition to equip the LCA Mark II version from 2014 onward, after the initial aircraft are fielded with F404-IN-20 engines:

“We are looking to procure either the GE-414 from US or European consortium Eurojet’s EJ 200 to fly with the LCA Mk II version [after going through offers from various global manufacturers]. Request for Proposals (RFP) is just about to go out and very soon it would be floated.”

Eurojet’s EJ200 equips the Eurofighter Typhoon, while GE’s F414 equips Saab’s JAS-39NG Gripen and Boeing’s F/A-18 Super Hornet family. All 3 of these fighters are competitors in India’s MMRCA, which aims to buy at least 126 medium multi-role fighters to fill the gap between Tejas LCAs and India’s top-tier SU-30MKIs.

The article appears to indicate that India would be looking to switch production to the new engines, after low-rate initial production equips the first 2 IAF squadrons with 48 aircraft. In practice, required engineering changes and aircraft testing make such an early switch unlikely.

Jan 29/09: AoA issues. Indopia reports that India’s DRDO/ADA and HAL are proposing a $20 million collaboration with EADS to assist with flight trials, and help to increase the fighter’s flight envelope. Performance at high “angles of attack,” in which a fighter’s nose and wings are tilted at steep angles, will reportedly be the focus for EADS efforts.

At any aircraft’s critical angle of attack, the wing is no longer able to support the weight of the aircraft, causing a tail slide that generally worsens the problem and can lead to an aerodynamic stall. Different aircraft have different critical angles of attack, and design changes can lead to an expanded range for safe, sustained flight maneuvers. In some cases, such as India’s Sukhoi 30MKIs with their modern triplane configuration, the design’s flight envelope can become so large that maneuvers like the near 90 degree “Cobra” become safe and routine.

Jan 23/09: Testing. The Tejas LCA completes its 1,000th test flight since the first 18-minute flight by Technology Demonstrator-1 on 04 Jan 4/01. Frontier India | The Hindu | The Times of India.

Flight #1,000

2009

Why Kaveri was a failure, demonstrated; Kaveri for naval ships?

Inverted flypast
(click to view full)

Dec 26/08: Kaveri. The Hindu reports that a committee set up by the IAF in September 2008 has recommended against Snecma’s offer (see Aug 20/08 entry). The report says that the result would not be a co-designed, co-developed engine, but rather a license production arrangement. The group recommends continued development of the Kaveri engine and its core technologies instead, despite the failures to date.

These conclusions are less surprising when one examines the committee’s composition. Air Vice Marshal M. Matheswaran chaired the group, which included representatives from India’s state-run Aeronautical Development Agency (ADA), Hindustan Aeronautics Limited (HAL), the Centre for Military Airworthiness and Certification, and IAF officers posted at ADA, the National Flight Test Centre and the Aircraft Systems and Testing Establishment. All are state-run groups that have been involved in the Kaveri’s ongoing development, and have strong incentives to protect that turf.

Dec 13/08: Testing. A Tejas fighter prototype lands at Leh air base in the high-altitude Ladakh region of Jammu and Kashmir, at an altitude of 10,600 fee. Leh is one of the highest airfields in the world, with a temperature variation ranging from 5 to -20 C/ 41 to -4F. .

That was the whole point, of course: perform cold weather testing, while making an assessment of the aircraft’s performance in high-altitude conditions, without the confounding influence and additional challenge of high temperatures. India Defence

Oct 3/08: Radar. The Hindu newspaper relays news from ADA Programme Director P.S. Subramaniam that the Israeli Elta “EL/M-2052” radar has already undergone tests on the flight test bed and ground rig in Israel, and “airworthy units” are expected to arrive early next week.

There had been some unconfirmed mentions of EL/M-2052s in connection with the Tejas, and it’s possible that ADA is beginning tests related to the Mk.II. It’s more likely that the radars are IAI Eltas M-2032, instead of Elta’s AESA option. The Elta M-2032 multi-mode radar already serves on India’s Sea Harriers and some Jaguars, and was picked as an “interim option” until India’s indigenous radar program performs to the required standard. Because the indigenous radar has failed to perform to standard, the ADA has reportedly been running weaponization tests on the Tejas using a weapon delivery pod, and has been forced to keep critical tests on hold. Past experience suggests that the Tejas’ radar will remain an import.

Aug 20/08: Kaveri & Snecma. The Wall Street Journal’s partner LiveMint.com has an article that more or less sums up the Kaveri project in a nutshell, and also the DRDO: “In aircraft engine development, you cannot set a timeline.” The article interviews T. Mohana Rao, director of India’s state-run Gas Turbine Research Establishment (GTRE). Rao explains why the Kaveri engine is effectively dead as a fighter aircraft engine, leaving GE’s popular F404-GE-IN20 variant to power the Tejas for at least the next 4 years.

Rao quotes the Kaveri’s performance at 11,000 lbs./ 5,000 kg dry thrust at sea level, and 16,500 lbs./ 7,500 kg thrust on afterburners. That’s about 1,000 lbs./ 400 kg short of specifications. The engine is also overweight by 330 lbs./ 150 kg, and has yet to perform long-endurance tests to assess its durability.

The GTRE cannot promise any date for successful delivery, and so political approval was granted to form a partnership with a foreign engine firm on a risk-sharing basis. Russia’s NPO Saturn and France’s Snecma responded, while GE, Rolls-Royce, and Pratt and Whitney declined. After almost 2 1/2 years, the GTRE chose France’s Snecma, but there’s no contract yet. industrial issues need to be settled, and the government requires consultation with the Indian Air Force before any contract and requirements are signed.

Snecma’s proposal involves an engine core (compressor, combustor and high-pressure turbine) called Eco. Snecma would have a workshare of 45%, and GTRE’s would be 55%, with nearly 85% of the manufacturing within India. Snecma says the aircraft could be certified for fitting in the Tejas within 4 years. Assuming that project remains on time, of course. The policy question is whether this outcome was predictable from the outset. As the Live Mint article notes:

“Nearly 20 years after it promised an indigenous engine to power India’s light combat aircraft Tejas, the… country’s sole aero engine design house, is now seeking outside help…”

Aug 13/08: Kaveri KMGT. The DRDO’s GTRE in Bangalore believes it may have found a use for the Kaveri engine, in naval vessels. Using the core of the Kaveri engine, plus a low-pressure compressor and turbine, the engine would become a gas-fired 12 MW propulsion unit in warships up the he Rajput Class, or find uses as on-shore electricity generators. A Kaveri Marine Gas Turbine (KMGT) has been transported to naval dock yard at Vishakapatnam, and installed on to the marine gas turbine test bed there. Yahoo! India | RF Design.

The Rajput Class “destroyers” are modified Russian Kashin-II Class ships, though their top weight of just under 5,000 tons would mark them as large frigates in many navies.

Aug 3/08: Kaveri – And Replacements? The Wall Street Journal’s partner LiveMint.com reports that France’s Snecma will partner with India’s DRDO to develop a new engine, sidelining the Kaveri project.

“GTRE has spent nearly Rs1,900 crore of the Rs2,800 crore that was sanctioned since an engine project Kaveri, named after the river in southern India, began in 1989… Vincent Chappard, a Snecma spokesman in France, said he could not immediately confirm the development.”

While the IAF waits for Snecma’s efforts, reports also suggest that the DRDO’s Aeronautical Development Agency has invited both General Electric and Eurojet Turbo GmbH, a European engine consortium, to bid for higher-powered interim engines. GE offers the F414, and the Eurojet 2000 already has higher thrust, but the engines will have to fit the Tejas’ design – or vice-versa. These engines would be slated for Tejas aircraft produced beyond the initial 48 plane order, but before any indigenous engine is certified. WSJ partner Live Mint | domain-b

March 4/08: Radar. There are reports that Europe’s EADS has offered to co-develop an active electronically scanned array (AESA) radar with India, for installation on board the Tejas fighters. Work is currently underway on an AESA radar to equip EADS’ Eurofighter, which is a long shot in India’s 126-190 aircraft MMRCA fighter competition.

The nature of AESA radars makes it possible to scale them up or down while retaining high commonality with larger versions, the main difference being changes to radar power and hence overall performance. Northrop Grumman whose AN/APG-77 AESA radar equips America’s F-22, recently introduced its AESA Scalable Agile Beam Radar (SABR) at Singapore’s February 2007 air show. It’s designed to equip existing F-16 fighters with no modifications required, and is advertised as being scalable to other platforms.

A win for EADS in this area offers to solve a problem for India, while creating a commonality hook for the Eurofighter – or at worst, a supplier diversification option for India that adds external funding to help EADS catch up in this key technology area.

March 3/08: Indian Defence Minister Shri A K Antony responds to a Lok Sabha (lower house of Parliament) question by saying that the Tejas flight test program is:

“…progressing as per the schedule. So far, 829 flight tests have been completed. Efforts are being made to accelerate the flight tests… Presently, no need is felt for strategic partner. To complete the project at the earliest, a top level review is being conducted by the Chief of Air Staff once in every quarter and review by the Deputy Chief of Air Staff once in every month. So far, Rs. 4806.312 cr [DID: 48.063 billion rupees, or about $1.19 billion at current conversion] have been spent on development of various versions of Light Combat Aircraft.”

2006 – 2008

1st 20 production Tejas ordered; IAI to substitute for MMR radar failure; F404 engines ordered; AA-11 fired; Naval Tejas contemplated.

AA-11/R-73 Archer
(click to view full)

Oct 25/07: Testing. The Tejas fires a missile for the first time: Vympel’s short-range, IR guided AA-11/R-73 Archer air-to-air missile. Test aircraft PV-1 fired the missile at 7 km altitude and 0.6 Mach within the naval air range off the coast of Goa, marking the beginning of weaponization as a prelude to initial operational clearance (IOC) phase of the Tejas program.

The main objectives of test firing were to validate safe separation of the missile, the effect of missile plume on the engine’s air-intake and on composite structures, the workings of the stores-management displays and software, and quality assessment. India DoD release | Times of India.

While the beginning of weaponization is a significant event, the state of the fighter’s indigenous radar development means that the critical weaponization event for the Tejas LCA will be its first successful test-firing of a radar-guided missile.

Aug 13/07: Radar – IAI. Defence Minister Shri AK Antony states the obvious in a written reply to Shri Sugrib Singh and others in Lok Sabha, but adds new information concerning foreign cooperation:

“There has been a time and cost overrun in the said project. The project to develop two MMR systems for ground testing was sanctioned at a cost of Rs.62.27 crore. This activity was completed in 2004 at a cost of Rs.105 crore.

Yes, but see poor testing results in the April 8/06 and May 1/06 entries, below. He does not mention them, but effectively concedes the point by adding that:

A co-development activity of MMR has been initiated for Limited Series Production and Series Production with M/s ELTA Systems Ltd, Israel, which has experience in developing similar types of radars. To expedite the project, close monitoring of activity at the highest level of Hindustan Aeronautics Limited (HAL) management has been put in place.”

See also India Defence follow-on | Flight International.

IAI Elta radar agreement

April 26/07: Testing. The 1st of the Limited Series Production Tejas jets (LSP-1), makes its successful maiden flight at HAL airport in Bangalore, reaching an altitude of 11 km/ 6.6 miles and a speed of Mach 1.1 during the 47 minute flight.

According to the Indian government release, LSP-1 marks the beginning of series production of Tejas for induction into the Air Force.

1st production flight

March 1/07: India’s Defence Minister Shri AK Antony offers an update re: the Tejas LCA:

“Five Tejas are currently being flight tested for Initial Operational Clearance by the Indian Air Force pilots posted at National Test Centre of Aeronautical Development Agency, Ministry of Defence. So far 629 flights accumulating 334 hours have been completed. Twenty aircraft have been ordered by the Indian Air Force as the first lot.”

Feb 7/07: F404. HAL ordered an additional 24 F404-GE-IN20 afterburning engines in a $100+ million contract, in order to power the first operational squadron of Tejas fighters for the Indian Air Force.

This buy follows a 2004 purchase of 17 F404-GE-IN20 engines, in order to power a limited series of operational production aircraft and naval prototypes.

F404 engine order #2

Jan 25/07: India tries to throw a large monkey wrench into Pakistan’s rival JF-17 project. They almost succeed.

Nov 22/06: Reuters India: “Pakistan set to get eight JF-17 fighter jets next year.” Anxieties are becoming more acute as Pakistan readies its JF-17 fighter developed in conjunction with China and Russia, and prepares to induct them into service in 2007-2008. The JF-17 is a sub-$20 million fighter designed to replace F-7P (MiG-21+) and Mirage 3/5 aircraft in Pakistan’s fleet, and is a comparable peer for the LCA Tejas.

Sept 19/06: India set to induct 28 LCA Tejas aircraft by 2007. They would have GE F404 engines rather than the Kaveri, says former project director Dr. Kota Harinarayana. As it turns out, India has 0 inducted aircraft, 5 years after that stated date.

May 2/06: India Defence reports that the Indian Navy may be interested in a Tejas LCA version of its own.

May 1/06: Radar. More bad news for the radar project. The Vijay Times also notes that that the performance of several radar modes being tested still “fell short of expectations,” and may force acquisition of American or Israeli radars (likely APG-68 or Elta’s EL/M-2032) as an interim measure.

April 8/06: Radar. The Sunday Telegraph reports that the Tejas’ radar, which was also set up as an indigenous project after foreign options like the JAS-39 Gripen’s fine PS05 radar were refused, could only perform at the most basic levels, putting tests on hold:

“According to the IAF, which proposes to buy 220 of the planes when they are ready, the radar is now “marooned in uncertainty”… While two basic radar modes have been tested, the other modes have failed, throwing up serious questions about the system’s fundamentals.

In written replies to queries sent by The Indian Express, DRDO chief M Natarajan said: “Because of the complexity of technologies involved (in the radar project) and the extent of testing to be done, help of specialists in the field may be sought to complete the task… When Natarajan was asked why there was uncertainty over the radar so long after development began, he said: “The radar is under development by HAL and not at LRDE (the DRDO’s lab).” This, even when the signal processor built by the DRDO is the very heart of the radar.

Security analyst K Subrahmanyam has earlier called the dogged refusal to entertain foreign help by the DRDO as reflective of the organisation’s bad project management.”

March 2006: Order #1. India signs a contract with HAL for 20 Tejas Light Combat Aircraft (LCA) in “Initial Operation Clearance (IOC) configuration,” along with associated role equipment, reserve engines, engine support package, engine test bed and computer based training (CBT) package.

The total contract cost is INR 27.017 billion. Source.

India: 20 LCA

February 2006: Kaveri. Jane’s claims that SNECMA won the contract to assist India in developing the Kaveri.

Appendix A: DID Analysis & Op/Ed (2006)

More exportable Kaveri

The complexities inherent in designing a new fighter from scratch are formidable, even for a lightweight fighter like the Tejas. As Air Marshal Philip Rajkumar (Retd) notes, India’s industry had significant experience deficits going into this project, which have delayed the project significantly, and raised costs. The insistence on pushing the envelope with a new fighter design, a new engine, and a new radar all at once has had consequences. In the long run, those consequences will lead to a smaller IAF, and could be set to create major force gaps if MiG-21 lifespans can’t be extended long enough.

As experts like Richard D. Fisher have noted, Chinese projects tend to quickly hand off significant components to others and confine the kinds of domestic expertise required. The J-10 has been an example, and the massive changes required when Israeli and Western cooperation ended made the project incredibly challenging. Only a Chinese decision to outsource major components like the engines to the Russians kept the project from failing completely.

As the J-10 shows, delays remain possible, even with extensive foreign cooperation. It’s also true that every new jet engine type can expect teething issues when it is first installed. This may explain why even Sweden, with their long history of indigenous fighter development, chose the less risky approach of adopting the proven GE F404 & F414 engines for the JAS-39 Gripen. They made minor modifications as required in conjunction with the manufacturer, then concentrated their design efforts elsewhere.

All the more reason, then, to bring in foreign partners for components like the engine etc., and minimize the complexities faced by India’s indigenous teams in its state-run organizations.

Sainis and Joseph’s examination of the benefits to Indian industry from the LCA program demonstrate that most industrial benefits would have been retained had India taken this route. So, too, would the project’s timelines, which have suffered instead as India’s fighter fleet dwindles.

In India’s case, these added complexities can also spill over onto the export front. If potential Tejas export customers aren’t offered a common, fully tested international engine like the GE F404, with a broad network of support and leverage across multiple aircraft types, risk calculations will get in the way of some sales. When deciding on their buy, potential customers will have to evaluate the Kaveri engine’s prospects for future spares, upgrades and support, available contractors with relevant skills in maintaining them, etc. This tends to make potential buyers more cautious, and is likely to reduce Kaveri’s odds when competing against options like the Chinese/Pakistani JF-17, which uses a modified version of the engine that equips many MiG-29s around the world.

As the French have found with the Rafale, lack of exports for a limited production indigenous fighter equals rising maintenance and upgrade burdens that hit right in the home budget, and make it that much harder for the design to keep up with contemporary threats over its lifetime. Which in turn affect export prospects in a vicious circle.

Will India’s decision to proceed with the Kaveri engine offer short-term customization benefits, at the expense of long-term pain? Or can HAL maintain the Tejas airframe design, and field a lightweight fighter that offers its customers a choice of engines?

Appendix B: The Kaveri Saga – Keystone, or Killer?

Kaveri prototype
(click to view full)

The GTRE GTX-35VS Kaveri was envisioned as a variable cycle flat-rated engine, in which the thrust drop is compensated by increased turbine entry temperature at the spool. The variable cycle flat-rated engine would be controlled by a Kaveri full authority digital control unit (KADECU/ FADEC). The goal was a powerplant with slightly more thrust than GE’s F404 engines, whose characteristics were uniquely suited to India’s hot and humid environments.

India’s frequent goal of “100% made in India content” has derailed a number of its weapon projects over the last few decades, but foreign decisions also played an important role in the Kaveri project’s genesis. In 1998, India’s nuclear tests prompted the US to place sanctions on military exports, including GE’s F404 turbofans and Lockheed Martin’s assistance in developing the Tejas’ flight control system. In response, India began its program to develop an indigenous engine. As the Rediff’s Feb 5/06 report notes:

“DRDO scientists had kept the development of the Kaveri engine under wraps, exuding confidence that India had developed the technological edge to develop its own aircraft engine, so far confined to handful of developed countries.”

The prospect of ending that dependence is a powerful lure, but some of the reasons for that small club are technical. Modern jet engines are far more complex than even Vietnam-era engines like the GE J79 that equipped the F-4 Phantom. Producing a working, reliable engine that can operate at these high pressures and thrust ratings isn’t easy, and weaking and troubleshooting a new and unproven jet engine always involves a great deal of work and expense. The Kaveri engine’s climate performance targets added even more challenges to an already-full plate. That proved difficult for the program when the program’s entire context changed.

Eventually, the USA lifted its weapons export restrictions on India. In contrast, the natural barriers to developing an advanced engine from scratch, in a country with no past experience doing so, to technical specifications more challenging than current market mainstays, were not lifted so easily. The complexities inherent in this challenge belied DRDO’s apparent confidence, forcing India to bring in turbine experts from Snecma in France and from US firms like Pratt and Whitney.

In the end, the Indian DRDO was finally forced to look for a foreign technology partner, and issue an RFP. Even then, acceptance of program realities was slow in coming. In the initial stages, DRDO secretary M Natarajan referred to it as an effort to “add value and look for a partner to stand guarantee,” and stated that any partners would have to work to India’s terms. A committee in which IAF experts would be included would evaluate the bids to decide on:

“…how much to take and from whom… But Kaveri is and would remain an Indian project… We have gone this way to shorten time for making the engine airborne, as we don’t wont to delay the LCA induction schedule.”

GE F404

Those goals did not prove to be compatible.

US engine manufacturer General Electric, who supplies the F404 jet engines that power initial Tejas models, seemed unenthralled with those proposed terms. They declined to respond to the RFP for foreign assistance. Eventually, India’s state agencies were forced to concede that they could not develop an engine with the required specifications, and that seeking foreign help to improve the basic design was also unlikely to produce a design that met the required specifications.

With no engine in production as late-stage aircraft testing began, and none forthcoming in the forseeable future, India’s drive to develop an indigenous “Kaveri” jet engine had become a key roadblock for the Tejas program in India – and very possibly, beyond India as well.

In contrast to the Kaveri, F404 family engines are already proven in a number of aircraft around the world including Saab’s 4th generation JAS-39 Gripen lightweight fighter, the F-117A Nighthawk stealth fighter, models A-D of the F/A-18 Hornet fighter aircraft in service around the world, South Korea’s T/A-50 Golden Eagle supersonic trainer & light attack aircraft, and Singapore’s soon to be retired A-4SU Super Skyhawk attack jets. Kaveris equipped with F404/F414 engines would present a lower risk profile to potential export customers, due to the engines’ long-proven performance, GE’s global support network, and the number on engines in operation around the world.

Kaveri would offer none of these important benefits, in exchange for one offsetting feature: foreign sales would not require US military export approval for the engines.

India has not been a major weapons exporter, so export realities didn’t carry a lot of weight. On the other hand, the technical and timeline difficulties experienced by the main Tejas program created a potential natiional defense crisis that could not be ignored. By August 2008, the Kaveri program had effectively been sidelined, in order to get the Tejas into service within an acceptable time frame and preserve India’s operational fighter strength. While political changes may resurrect the Kaveri program as a political exercise, the Tejas program’s technical procurement path has been moving in the other direction.

This kind of vague drift away from an indigenous option is common in India’s procurement history. It usually ends with off-the-shelf “interim” buys becoming permanent; and an indigenous program that’s either shelved, or bought in very low numbers alongside a much larger foreign purchase of similar equipment.

GE’s F404-IN20 will be the Tejas’ initial powerplant, to be followed by the F414-GE-INS6, which beat the Eurojet EJ200 as the Tejas Mk.II’s planned engine.

Even so, DRDO continued to fund and back its long-delayed project. By January 2013, they had abandoned negotiations with France’s Snecma to create a Kaveri 2.0 version using key Snecma engine technologies, and resolved to try yet another global tender. A Kaveri without an afterburner would power a notional UCAV strike drone, and DRDO specified a pair of Kaveri engines for a proposed “Advanced Medium Combat Aircraft” project.

These pursuits would have kept the Kaveri development project consuming defense funds for another decade. In May 2014, however, Narendra Modi’s BJP Party scored a crushing landslide victory, and vowed to shake up the way government was run. DRDO felt the change, shifted their prioritization methods, and decided in November 2014 that the Kaveri program should be abandoned entirely.

\Additional Readings & Sources Background: LCA Tejas

• Indian Government – Tejas: India’s Light Combat Aircraft.

• India’s Aeronautical Development Establishment – Main site. Government agency developing the LCA family.

• DRDO – Light Combat Aircraft.

• Aerospace Web – Hindustan (HAL) Tejas / Light Combat Aircraft (LCA) Light Multi-Role Fighter.

• Air Force World – LCA. Chinese site.

• GlobalSecurity.org – Tejas Light Combat Aircraft (LCA).

• MILAVIA – ADA Tejas LCA (Light Combat Aircraft).

• Wikipedia – HAL Tejas. Detailed and well footnoted.

Background: Ancillary Technologies & Weapons

• General Electric – F404 engine family.

• IAI – EL/M-2032 – Multimode Airborne Fire Control Radar.

• ACIG Database – Kfir C.10. Includes a great deal of information concerning IAI Elta’s EL/M-2032 radar, and looks at the Derby missile.

• Tactical Missiles Corp. JSC – R-73E/R-73EL. AA-11 Archer short range air-to-air missile in the West.

• RAFAEL – DERBY Beyond Visual Range Air-to-Air Missile

• Tactical Missiles Corp. JSC – KAB-1500LG-Pr-E, KAB-1500LG-OD-E, KAB-1500LG-F-E. Laser guided bombs.

• Tactical Missiles Corp. JSC – Kh-59MK2 Air-Launched Missile. Short-range strike, similar to Raytheon’s AGM-65 Maverick.

• Tactical Missiles Corp. JSC – Kh-31A Medium Range Airborne Missile. AS-17 Krypton in the West, has several variants including the Kh-31P radar-killer.

• Tactical Missiles Corp. JSC – Kh-35E – Tactical Anti-Ship Missile. Sub-sonic, similar to Boeing’s Harpoon.

Background: Tejas Mk.II Technologies

• General Electric – F414 engine family. In Mk.II.

• Eurojet – EJ200. Lost Mk.II competition.

• India’s DRDO – Kaveri Engine. The state-owned R&D agency grudgingly abandoned their push to put this on the Tejas. For now.

• IAI – EL/M-2052 – Active Phased Array Airborne Fire Control Radar. Reportedly slated for Mk.II.

Official Reports

• India MoD (March 20/13) – Delay in Manufacturing of Tejas by DRDO.

• Air Commodore Muthanna (Oct 18/12) – Challenges In Design To Deployment: Critical Lessons From the D&D of LCA.

News & Views

• DID FOCUS – India’s MMRCA Fighter Competition. Covering the MRCA foreign competition, whose choices and success will affect the Tejas LCA project.

• DID – India’s DRDO Rethinking the Way it Does Business. Contains an extensive set of links to articles covering India’s defense sector and its organizational/ program issues. One of which is Tejas.

• Bharat Rakshak (Feb 11/13) – Interviews with LCA program test pilot Cmde Jaydeep Maolankar and N-LCA Deputy Project Director Cmdr Sukesh Nagaraj. Claimed. DID can’t confirm their authenticity, but we have no reason to disbelieve this account.

• AeroMag Asia – Jan-Feb 2013 issue [PDF] includes “LCA-Tejas: Sky is not the limit” | “TEJAS Programme is dashing towards the completion of IOC: Subramanyam” | “LCA-Navy can be a replacement for Sea Harrier: Balaji”.

• The Indian Express (Nov 15/06) – 23 yrs and first fighter aircraft hasn’t taken off. Says the LCA Tejas may face further delays, and the entire project could even be forced into a joint-venture in order to successfully deliver the aircraft.

• Vijay Times (May 1/06) – Glitches in LCA radar.

• The Sunday Express (April 8/06) – ‘Indigenous’ aircraft needs foreign lift, for its radar.

• Rediff (Feb 5/06) – Kaveri Engine – Reignited Hopes, Technological Edge?. Scroll to the right if necessary.

• Press Trust of India (Feb 2/06) – Light Combat Aircraft project to be completed in 2010. Scroll to the right if necessary.

• Frontier India (March 6/05) – Light Combat Aircraft – Tejas Testing. By Air Marshal Philip Rajkumar (Retd). Good description of the issues encountered trying to design and build the aircraft.

• Bharat Rakshak Monitor (March-April 2001) LCA Development and Costs. By Sunil Sainis and George Joseph. Contains the most detailed cost and industrial participation information we have found.

Americas

The US Army has awarded BAE Systems Ordnance Systems Inc. an $89.5 million contract modification for operations and maintenance of Radford Army Ammunition Plant. The plant is the core propellant manufacturer of the US Department of Defense and was originally built in the 1940s to support the war effort. Today it is the primary supplier of solventless propellant to support direct fire, indirect fire and rocket applications. It is also the only north american manufacturer and supplier of nitrocellulose. Work will be performed in Radford, Virginia and is scheduled to end on December 31, 2019. The US Army has also contracted BAE Systems Ordnance Systems Inc. with an $74.8 million modification for building G-3 NQ/RDX recrystallization construction at Holston Army Ammunition Plant. The Holston Army Ammunition Plant is the major supplier of explosive materials to the U.S. Department of Defense. Work will be performed in Kingsport, Tennessee. The estimated date of completion is November 31, 2021.

The 11th Contracting Squadron, Joint Base Andrews has contracted DynCorp International LLC, Fort Worth, Texas with $75 million for rotary wing aircraft maintenance. The contract provides for services to support all management, personnel, equipment and services needed to perform 811th Operations Group rotary wing flight line maintenance.  The 811th Operations Group provides continuous rotary-wing contingency response capability. Work will be performed at Joint Base Andrews Maryland and is scheduled to be completed by the end of June, 2024.

Airbus’ Brazilian subsidiary Helibras has given its third and final H225M helicopter in the combat search and rescue configuration (CSAR) to the Brazilian Navy. The H225M is a long-range tactical support military helicopter, equipped with Saab’s RWS-300 radar warning receiver, LWS-310 laser warning receiver, MAW-300 missile warning receiver and BOP-L chaff and flare dispensers. The helicopters are delivered as part of the Brazilian H-XBR Program which will see Helibras deliver a total of 50 H225Ms to the Brazilian Armed forces.

Middle East & Africa

The Israeli companies Rafael Advanced Defence Systems Ltd. and Aeronautics Ltd. will develop and manufacture advanced drones based on Aeronautics’ Orbiter family of unmanned aerial vehicles (UAVs). The five-year agreement involves joint marketing nasals of the systems, starting in Israel with the goal to receive authorization to expand overseas. Rafael is able to cancel the cooperation agreement in case Aeronautic’s ownership structure changes. Aeronautics reported to the Tel Aviv Stock Exchange (TASE) that the new agreement constitutes anchoring and extension of an existing agreement in principle signed 30 months ago.

Europe

The german company GIWS (Gesellschaft für Intelligente Wirksysteme mbH) has confirmed that qualification of its relaunched SMArt 155 artillery projectile will be undertaken between 2022 and 2024, Jane’s reports. GIWS is a joint venture company between Diehl Defense and Rheinmetall Weapons. SMArt 155, manufactured by GIWS, is a 155 millimeter artillery round and only one of two 155 mm top attack munitions currently in production in the West. The SMArt carrier shell contains two submunitions with infrared sensor and millimeter wave radar. Extensive trials by the German Army confirmed that SMArt 155 has a dud rate of less than 1 percent. After the end of the qualification period in 2024, there will be a Phase 4 production program until 2027, under which a considerable number is to be procured to replenish supplies.

Asia-Pacific

South Korea’s Army launches a new research institute on artificial intelligence. The AI Research and Development Center under its Training & Doctrine Command will consist of about 50 military and civilian personnel with expertise in AI, big data and other new technologies. The new team will have four offices in charge of developing the concept for the military AI utility, the potential demand for technological applications and collaboration with relevant civilian research institutes and industries.

Today’s Video

Watch: Sikorsky – Boeing Future Vertical Lift: The Way Forward

Brazilian Navy EC725
(click to view full)

Brazil’s “Project H-X BR” medium transport helicopter competition featured 3 established players: AgustaWestland’s EH101 has found success in Britain, Europe, and Japan, and was chosen as the base for the USA’s VH-71 Presidential helicopter before that program was canceled. Eurocopter’s EC725 Cougar is an updated version of the popular AS332/532 Super Puma, and has been ordered in limited quantities by the French and Mexican governments. An up-to-date version of Russia’s widely used Mi-17 was the 3rd contender; like the Super Puma, Mi-8 and Mi-17 helicopters are already in wide use within Latin America.

In truth, however, Eurocopter always had an edge. The Brazilian Army’s Aviacao do Exercito already uses the AS532/”HM-3″ Super Puma, basing them in the Amazon at Manaus. Its Navy also uses Super Puma variants: AS332s and AS532s both serve in the Navy as the UH-14, flying from Brazil’s NAe Sao Paulo aircraft carrier, and from the southeastern base of Sao Pedro da Aldeia in support of Brazil’s Marines. Now, Eurocopter’s offering will become Brazil’s medium-lift helicopter across all services… thanks to a new contract.

The Cougars and the Opportunities

Brazilian Super Puma
(click to view full)

By 2007 Brazil’s was showing a surprising boost in its defense budget, as well as a revived fighter competition in the works, the selection of a medium transport helicopter and of an attack helicopter, and other programs to follow. After decades of neglect, Brazil appeared set to reconstitute both its armed forces, and a defense industry that once offered an array of competitive products on the global stage.

A few years later, Brazil’s F-X2 is on hold, but it did buy Russia’s Mi-35M as its attack helicopter, to go with its H-XBR EC725 Cougar medium utility helicopters. That “Cougar” designation can be confusing. While Eurocopter itself uses the Cougar designation primarily for its new EC725 and the EC225 civilian version, Helibras’ pages refer to the AS532 as “Cougar,” in line with Aerospatiale marketing efforts since 1990. Compared to the AS532, the EC725 Cougar is a bit larger, and uses more advanced modular design, more composite materials, state of the art avionics, and prognostic monitoring systems for key components.

Brazil’s Navy and Army will each receive 16 helicopters to support their missions. The Air Force will receive 18: 16 for general tasks, and 2 configured as VIP transports.

EC725 Cougar
(click to view full)

Meanwhile, the deal itself offers important benefits to both parties. The Brazilians make some progress in the area of fleet standardization, though they will continue to operate helicopters from Bell and Sikorsky. They also strengthen a key defense industry relationship, and build national capability with the upgraded Helibras facility. There are rumors that Snecma’s Turbomeca will also set up an “industrial facility” in Rio de Janeiro for helicopter engines. All of these moves will make a difference to Brazil’s long term costs, and may even provide a base for more government buys. Local production of Cougar helicopters in Brazil also creates a local source for state firms like Petrobras, who may need long-range helicopters for their offshore oil rigs, as well as “para-public” agencies like law enforcement.

EADS Eurocopter gains, too.

The global medium helicopter market is currently very tight, with demand outstripping supply. EH101 production is backlogged to the point that Britain moved to buy Denmark’s fleet, rather than wait for factory deliveries of extra machines for the front lines. NHI/Eurocopter’s smaller NH90 is in an even worse state, and is backlogged by years; so is Boeing’s heavy-lift CH-47F Chinook production line. Sikorsky’s medium-heavy CH-53K will not be a realistic option before 2016 or so. Its smaller H-92 Superhawk has yet to be delivered, has not been ordered in a military transport version, and currently has just one small military customer in Canada. This leaves Russia’s Mi-17, which has its own steady flow of demand, and attracts questions about its Rosoboronexport’s support and negotiating approaches. Or, there’s Eurocopter.

An additional production line, and firm orders for the EC725, offer Eurocopter additional capacity to meet global demand, while fulfilling their existing commitments. It also offers them a key reference customer beyond France, giving their new model credibility as a viable long-term choice for existing Puma and Super Puma operators.

On the other hand, the deal doesn’t quite establish production in a dollar zone, which has been a goal of EADS’ leadership. Brazil’s Real has increased in value from about $0.35 in January 2004 to test peaks of around $0.65 in both 2008 and 2011; and even increased in value relative to the Euro, rising from EUR 0.28 to reach EUR 0.40 and above since 2010. Brazilian Finance Minister Guido Mantega famously said in 2010 that a currency war was going on. The Real may have come down a bit from recent peak values, but with Brazil moving away from the US dollar as a reference currency in international trade, Brazilian production will have to compete on its own economic merits, rather than benefiting from currency externalities.

Contracts & Key Events

Brazilian EC725
(click to view full) Jan 3/19: Helibras gives H225M to Brazilian Navy Airbus’ Brazilian subsidiary Helibras has given its third and final H225M helicopter in the combat search and rescue configuration (CSAR) to the Brazilian Navy. The H225M is a long-range tactical support military helicopter, equipped with Saab’s RWS-300 radar warning receiver, LWS-310 laser warning receiver, MAW-300 missile warning receiver and BOP-L chaff and flare dispensers. The helicopters are delivered as part of the Brazilian H-XBR Program which will see Helibras deliver a total of 50 H225Ms to the Brazilian Armed forces.

Sept 17/13: ECM. Eurocopter announces that they’ve tested a Brazilian-designed missile warning & countermeasures system, using an existing Brazilian Navy AS332 L1 Super Puma as a surrogate. The system was developed by Helibras’ Engineering Center, and the 6 flight tests were performed at Santa Cruz Air Base near Rio de Janeiro. Eurocopter adds that:

“To date, seven EC725s for the Brazilian armed forces produced by Eurocopter in France have been delivered in the first phase of Brazil’s acquisition and an eighth will be delivered before the end of the year. The next batch of helicopters already is in Itajuba, with some of them undergoing partial build-up on the Helibras final assembly line. After testing and acceptance, they will be delivered beginning in early 2014…. and one EC725 will be used for the development and integration of systems.”

Sources: Eurocopter, “Eurocopter technology transfer sees Brazilian-made countermeasure system integrated on military aircraft”.

Jan 5/12: Eurocopter’s Helibras subsidiary gets a 5-year, BRL 150 million (about EUR 62.2M/ $80.5M) contract to provide central supply and management for EC725 spare parts, stocks and related technical support. It will serve all 3 military services, which is a first for the country.

Activities will include helicopter inspection, overhaul and repair, as well as the deployment of teams to provide on-site base services. Eurocopter’s release adds that “The first three EC725s delivered to the Brazilian armed forces in December 2010 are now being operated by the country’s army, navy and air force.”

Dec 20/10: Eurocopter delivers the first 3 Brazilian EC725s. The helicopters were manufactured in France and delivered in a standard configuration, for final outfitting in Brazil by its Helibras subsidiary. Brazilian Armed Forces personnel have been in training since May 2010 to operate and maintain the EC725s, and conducted the acceptance tests.

Brazilian assembly of EC725 will begin in 2012 at Helibras’ new Itajuba production facility, and their Brazilian-supplied content will increase to a minimum of 50% through 2016. Eurocopter.

May 26/10: The first flight test of the first EC725 helicopter is performed at Eurocopter’s facility in Marignane, France. It’s intended for the 1st Squadron of the Brazilian Air Force’s 8th Aviation Group. FAB release.

May 22/10: Eurocopter subsidiary Helibras holds the ground-breaking ceremony for their new rotary-wing center of excellence in Itajuba, Brazil, where they will produce, assemble and maintain Brazil’s EC725 helicopters. Eurocopter release.

French Cougar SAR/SOF
(click to view full)

Sept 2/09: Brazil’s Ministerio Do Defesa announces [in Portuguese] Senate approval of the long term budgets for Brazil’s helicopter and submarine programs. The H-X BR program’s budget is EUR 1.847 billion, (about 5.1 billion Brazilian Reals, or $2.65 billion). Budgeting will begin in 2009 and end in 2017, while EC725 deliveries will begin with 3 helicopters in 2010, and finish in 2016.

Brazil’s annual delivery schedule is oddly staggered: 3, 1, 4, 11, 9, 14, and 8. That may create capacity flexibility, and the MDD release adds that Brazil will become the manufacturing source for all EC725s exported to Latin America and Africa. The inclusion of Mexico, who has already ordered 6 EC725s and has a prominent Eurocopter subsidiary in country, is uncertain.

Dec 23/08: French President Nicolas Sarkozy and Brazilian President Luiz Inacio Lula da Silva sign the EUR $1.9 billion (about $2.7 billion) contract in Rio de Janeiro. French government | EADS Eurocopter | Bloomberg

Dec 18/08: Brazil releases a new National Defense Strategy that sets out broad range of goals, including the rebuilding of Brazil’s defense industry. AP report | Estrategia Nacional de Defesa [Portuguese].

June 30/08: Brazil and France sign an agreement in principle for Eurocopter to build helicopters in the South American country via its subsidiary Helibras. Brazil’s Defense Minister Nelson Jobim reportedly said that the country intended to buy 50 “Super Cougar” models, the first of which would be delivered in 2010. The deal’s value was initially reported as $1.2 billion, but reports put the signed contract at $2.7 billion equivalent.

Under the agreement in principle, France would transfer technology and help Brazil expand the export capacity of its aviation industry by aiding the assembly of helicopter components such as engines and electrical systems. Eurocopter will also invest $300-400 million in Helibras Minas de Gerais plant in central Brazil, in order to prepare it for production.

Both countries are expected to also sign a broader strategic defense alliance in December, whose terms could have some influence on Brazil’s choice of fighter for its F-X2 competition. See: India’s Economic Times | Forbes | Reuters | Rotor & Wing short bulletin.

Additional Readings

• Airforce Technology – EC725 Cougar – Mi-17 – EH101: the 3 original contenders.

Americas

Lockheed Martin has been awarded a valued $712.5 million order by the US Navy to work on the F-35 Lightning II stealth fighter. The Lightning II is a single-seat, single-engine fighter aircraft designed to perform ground-attack and air-superiority missions. Under the agreement Lockheed Martin will develop the aircraft’s Technology Refresh 3 (TR3) System, which will update the computer systems on board the F-35 Lightning II. The TR3 will be designed with full flightworthy certification, production readiness review and fleet release to support low-rate initial production of the 15th Lot of F-35 jets. Work will be carried out in Fort Worth, Texas and is scheduled to be over by March 2023. The F-35 is Lockheed Martin’s largest program, generating 27% of its total sales in the third quarter of 2018.

In order to improve the landing areas within Marine Corps Base Hawaii properties Kiewit Infrastructure West Co., Honolulu is awarded a $15,419,280 firm-fixed-price contract. The landing areas are used for training maneuvers by the MV-22 Osprey aircraft. Th V-22 Osprey is a multirole, tiltrotor combat aircraft combining the vertical performance of a helicopter with the speed and range of a fixed-wing aircraft. The Osprey uses two engines positioned on fixed wing tips housed in nacelles that rotate to allow the MV-22 to land and take off vertically, but achieve much faster flight than a helicopter by tilting the nacelles forward while in flight in a configuration similar to a fixed-wing aircraft. Work on the landing areas will take place in Kaneohe Bay, Hawaii. Kiewit Infrastructure West Co. provides for the converting of the existing landing helicopter assault pad into a landing helicopter dock pad, the construction of a new landing platform dock pad, and the construction of four new concrete landing pads. Work is expected to be completed by August 2020.

Middle East & Africa

The Royal Jordanian Air Force announced that the second of four Mil Mi-26 ‘Halo’ heavy-lift helicopters has been delivered to Jordan from Russia, with two more set to arrive before the end of 2019. Originally developed to respond to containment work after the nuclear disaster in Chernobyl in 1986, the Mil Mi-26T Halo is the largest helicopter in the world. Its maximum take-off weight is 56 tons and it carries up to 82 troops. Jordan ordered four of the current production-standard Mi-26T helicopters in September 2016.

Israel Aerospace Industries started production of the F-35 stealth fighter components for the outer wings, making the fighter jet invisible to radar. Deliveries of the outer wing sets are expected to start as soon as the beginning of 2019. The sets will be manufactured using a unique composite layer of materials called Automated Fiber Placement. The threads, which are three millimeters thick, are what give the wings the ability to escape detection by radar. The contract between IAI and Lockheed Martin to create this production line was signed in 2013. According to an 2016 statement by the company, the production line is scheduled to build a total of 811 pairs of F-35A wings by 2034.

Europe

French naval fighter squadron Flottile 17F has completed its transition to the Dassault Aviation Rafale M, Jane’s reports. Flottile 17F, nicknamed “La glorieuse“, previously operated the Super Étendard Modernisé (SEM) aircraft until it was withdrawn from service in 2016. Now the Flottile 17 F has officially joined the French Navy’s two other fighter squadrons, 11F and 12F, in operating the Dassault Aviation Rafale M. The Dassault Rafale is a French twin-engine, multirole fighter aircraft. It has been tasked with fleet air defense, close air support, anti-ship strikes, and air-to-air refueling.

Asia-Pacific

South Korean shipbuilder Daewoo Shipbuilding and Marine Engineering (DSME) has received a contract for the renovation and repair of three KDX-I class destroyers. The Gwanggaeto the Great Class (KDX-I) destroyers, Designed as multimission surface combatants, were built by Daewoo Shipbuilding and Marine Engineering (DSME) for the Republic of Korea Navy (ROKN). Three destroyers replaced the older ex-US Navy ships of the ROKN. DSME also unveiled a contract for the construction of one LNG carrier for an unnamed Oceania company. The total value of the contracts is about $230 million.

HMAS Hobart, Australia’s first-of-class warfare destroyer demonstrated its ability to conduct co-operative fleet-area air defense operations. The destroyer, which was commissioned in September 2017, was deployed to the coast of San Diego to test its combat and weaponry system, including a series of at-sea trials known as the combat system qualification trials (CSSQT). The trials confirm the Royal Australian Navy’s capacity to cooperate with the US Navy in high-intensity combat operations.

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Americas

Raytheon is being contracted to integrate its Standard Missile-2 onto the Navy’s Zumwalt-class destroyers. The contract modification is priced at $17 million and exercises an option for providing the DDG 1000 ships with design agent support. The Zumwalt-class destroyers are the Navy’s next-generation guided missile destroyers featuring enhanced stealth capabilities and advanced war fighting technology. The program is a topic of contention considering its cost overruns and complications with its stealth features. SM-2 missiles are designed to engage enemy missiles and aircraft to ranges of up to 100 miles. Work will be performed at Raytheon’s factories in Tucson, Arizona; Andover, Massachusetts; Mountain View, California; San Diego, California; Chandler, Arizona; Hudson, New Hampshire and Redmond, Washington. The contract will run through March 2022.

The US Navy is continuing with its Aegis modernisation efforts. Raytheon is being awarded with a $72.5 million contract that sees for the production of the systems’ fire control system. The Mk 99 Fire Control System (FCS) is an essential component of a ship’s Aegis combat system. The FCS gives Aegis its deadly punch by controlling the loading and arming of the used weapon, it launches the weapon and provides terminal guidance for anti-air-warfare missiles. Work will be performed at multiple locations – including, but not limited to – Andover, Massachusetts; San Diego, California and Chesapeake, Virginia. Performance is scheduled for completion by April 2022.

Middle East & Africa

Alliant Techsystems is being awarded with a contract modification in support of Iraq’s Cessna 208 fleet and the 208/172 Trainer fleet. The modification is priced at $36.6 million and exercises Option Year Three for contractor logistics support. The AC-208 Combat Caravan is a light attack combat aircraft manufactured by the US-based aerospace and defense company Alliant Techsystems (ATK). The Cessna variant is a counter insurgency (COIN) aircraft converted from a cargo / ISR plane. It was developed under the Combat Caravan program of the US as part of the government’s effort to rebuild the Iraqi Air Force. Work will be performed at Iraqi Air Force bases and is expected to be completed in December 2019.

Qatar is tapping Boeing to maintain the country’s fleet of AH-64E Apache helicopters. Awarded by the US Army Contracting Command, the $49.2 million Foreign Military Sales contract provides for Maintenance Augmentation Team services for the Qatari Air Force. Qatar ordered 24 Apache Guardians in 2016, and expects to receive the aircraft from 2019 through to mid-2020. The helicopters will be equipped with AGM-114R Hellfire laser-guided missiles, FIM-92H Stinger missiles with air-to-air launchers, and 70 mm Hydra air-to-surface rockets. Work will be performed at Boeing’s factory in Mesa, Arizona, with an estimated completion date of July 31, 2024.

Europe

The Swedish Defense Materiel Administration (FMV) is allocating more funds for Gripen E combat aircraft production. The $48 million contract boost allows Saab to build the Gripen Es from new parts instead with parts from salvaged Gripen Cs. The Swedish Air Force currently has 60 Gripen Es on order and is expected to cost just short of $7 billion in total. The JAS-39 Gripen is an excellent lightweight fighter by all accounts, with attractive flyaway costs and performance. Its canard design allows for quick “slew and point” maneuvers, allowing it to take advantage of the modern trend toward helmet-mounted displays, and air-air missiles with much wider boresight targeting cones.

Asia-Pacific

The Kazakh army is taking delivery of more Su-30SM fighter aircraft from Russia. The Su-30SM fighter was designed in accordance with the requirements of the Russian Air Force. It is being manufactured by IRKUT, a company based in Russia. The multirole Su-30SM can be deployed in counter-air strikes, counter-land and counter-sea missions. It can conduct electronic counter-countermeasures and early warning tasks. The aircraft also acts as a command-and-control platform within a fleet of combat aircraft performing joint missions.

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Americas

Bath Iron Works is being contracted to start production on the US Navy’s fifth DDG 51 Flight III destroyer. The awarded contract modification is priced at $910 million and exercises the FY2019 option for construction of DDG 132. Included in the contract are engineering proposals, design budgeting requirements and some post-delivery availabilities. Work will be performed at BIW’s shipyard in Bath, Maine and at several other locations including Cincinnati, Ohio; Atlanta, Georgia; York, Pennsylvania; Coatesville, Pennsylvania; Falls Church, Virginia; South Portland, Maine; Walpole, Massachusetts; Erie, Pennsylvania and Charlottesville, Virginia. DDG 132 is expected to launch in May 2026.

The US Navy is modifying a support contract with Raytheon. Valued at $38 million, the modification provides for design-agent and in-service support as well as for technical engineering support services which support Evolved Sea Sparrow Missile (ESSM) production. ESSM missiles are designed to protect Navy ships from incoming missiles and aircraft. Work will be performed at Raytheon’s factory in Tucson, Arizona and at facilities in the Netherlands, Germany, Norway and Australia. The contract is paid with FY2019 Navy and Foreign Military Sales funds.

Middle East & Africa

URS Federal Services is being contracted to support the US Army’s Prepositioned Stock Five (APS-5) located in South Korea. The $14.8 million contract modification covers the provision of logistics support services until January 2020. APS-5 is located in Kuwait and Qatar and supports the Middle-Eastern theatre with two armored battalions and one mechanized infantry battalion. The Army maintains a strategic inventory of sustainment supplies as part of Army Pre-positioned Stocks (APS). These stocks sustain forward-deployed and initial follow-on ground forces, and include major end items such as engines, repair parts, medical supplies, packaged petroleum products, barrier/construction materials, operations rations, and clothing required to sustain combat operations. The APS-5 is located at Camp Arifjan in Kuwait and in Doha, Qatar.

Kuwait is buying four F/A-18E trainers from Boeing under the Foreign Military Sales program. Awarded by the Naval Air Warfare Center Training Systems Division, the contract provides for the design, fabrication, installation, test and delivery of two F/A-18E Tactical Operational Flight trainers (TOFT) and two F/A-18E low cost trainers. TOFTs are built on Boeing’s and L-3’s F/A-18 simulator common hardware and software baseline. The simulators are integrated with a 360° display, image generator and training system. The mission computer emulation simulates radar, electronic countermeasures and the Joint Helmet Mounted Cueing System. The trainers enable aircrews to prepare for the full range of force multiplier capabilities that the platform can support during rapidly changing battle scenarios. Work will be performed in St. Louis, Missouri; New Orleans, Louisiana and Kuwait City, Kuwait. The contract is valued at $76.5 million and will run through February 2022.

Europe

Czech airrcaft manufacturer Aero Vodochody completes its first test flight of the new L-39NG jet trainer. The flight was conducted on the 22nd of December, just two months after the jet trainer’s rollout ceremony. The company anticipates to achieve type certification by the end of 2019. The L-39NG is based on the aerodynamic concept of the current L-39 but utilizes the latest technologies and equipment. Powered by a Williams International FJ44-4M turbofan engine, the new generation aircraft will be used to train future pilots of 4th and 5th generation aircraft.

Leonardo concludes the first test round of its new TH-119 training helicopter. The TH-119 is manufactured in the USA and could replace the US Navy’s TH-57 training fleet. The initial flight test marks an important milestone, bringing the helicopter one step closer to achieve full FAA IFR certification in early 2019. Leonardo says that its TH-119 will be the only single-engine IFR-certified helicopter in production in decades. The new trainer is built upon the company’s AW119 light single-engine utility helicopter and features a high-resistance airframe with a four-blade main rotor and a two-blade tail rotor. The platform is equipped with four primary flight display (PFD) and multi-function display (MFD) units and a low-profile instrument panel. Powered by a PT6B-37A turboshaft engine, the TH-119 can achieve speeds of 152k and a cruise speed of 138k. The TH-119 is manufactured and supported at Leonardo’s existing FAA Part 21 production facility in Philadelphia.

Asia-Pacific

Media reports suggest that Russia has started underwater trials of its new ‘Poseidon’ drone. The Poseidon is a is a new intercontinental, nuclear armed, nuclear-powered, undersea autonomous torpedo. Formerly know as Kanyon, the drone is capable of carrying both conventional and nuclear warheads. If equipped with a nuclear warhead the drone could be used to attack coastal cities or create tsunamis. The drone is included in Russia’s state armament program for 2018-2027 and the Poseidon is expected to enter service before the program ends, a source told Russian media agency TASS.

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Americas

Northrop Grumman is being contracted to support the US Air Force. The $1.3 billion IDIQ contract covers sustainment, modernization and development efforts of the LITENING advanced targeting pod. Designed to improve both day and night attack capabilities, AN/AAQ-28 pods provide pilots with advanced image processing for target identification and coordinate generation, a forward-looking infrared (FLIR) sensor, charge-coupled device television (CCD-TV) sensors, a laser spot tracker/ range finder, and infrared laser marker/ designators. It is fully operational 24 hours a day and in adverse weather conditions. Work will be performed at Northrop Grumman’s factory in Rolling Meadows, Illinois and is expected to be completed by the end of 2023.

The Space and Missile Systems Center at Peterson Air Force Base in Colorado is awarding an IDIQ contract to Lockheed Martin. The order is priced at $462 million and covers for Global Positioning Systems Control-Segment Sustainment II work. Lockheed will provide the service with depot-level software maintenance; organizational-level hardware and software maintenance; systems engineering; Technical Order Management Agency support; maintenance and sustainment of the consolidated test environment as well as support to and integration of GPS Acquisition Category III programs onto the operational control system platform. The GPS III ground control segment is equipped with ground hardware and software that offers command and control for global satellite operations centres’ networks, ground antennas and monitor stations used to control the massive satellite constellation. DOD’s first most powerful satellite was launched to space with a SpaceX provided rocket on December 23, 2018. Work will be performed at Lockheed’s facility in Colorado Springs, Colorado and is expected to be completed by December 31, 2025.

The US Air Force is ordering support and services for its fleet of MQ-9 Reapers from General Atomics. The cost-plus-fixed-fee and firm-fixed-price contract is valued at $291 million and provides for program management efforts, logistics support, configuration management, technical manual and software maintenance, contractor field service representative support, inventory control point management, flight operations support, depot repair, and depot field maintenance. The MQ-9 can serve in multiple roles like surveillance and support of ground troops as well as emergency search and rescue and other missions. Work will be performed at GA’s Poway, California factory. Performance is expected to be completed by December 31, 2019.

Middle East & Africa

The Nigeria Air Force (NAF) is buying two AW109 helicopters from Leonardo. The helicopters are the first batch ordered from Italy and arrived in Nigeria earlier this month. The NAF expects to officially induct the AW109s into service sometime in March 2019. The AW109 is a light-weight, twin-engine eight seat multi-purpose helicopter powered by two side-by-side Pratt & Whitney PW-206C engines, allowing for a climb rate of 9.8m per second and a maximum speed of 311 km/h. The AW109 Power can be configured for a range of missions, including search and rescue, law enforcement, air ambulance, coast guard, border patrol, surveillance, passenger transport, advanced training, and emergency medical services. The helicopters can be armed with 70mm rocket pods, a twin 7.62mm machine gun pod or a single 12.7mm gun pod. The AW109s will support Nigeria’s fight against Boko Haram in the country’s Northeast.

The Afghan Air Force (AAF) is making good use of its new A-29 Super Tucano light attack aircraft. As reported by Jane’s, the A-29s conducted a number of night sorties over the past two weeks. Just in September this year, Afghanistan bought several A-29s at a cost of $1.8 billion. Designed to operate in high temperatures and in extremely rugged terrain, the A-29 is a highly maneuverable fourth-generation weapons system capable of delivering precision guided munitions. The aircraft is being used by the Afghan Air Force (AAF) for close-air attack, air interdiction, escort and armed reconnaissance. The aircraft’s slow speed and better visibility allow for more precise targeting make it suitable to deploy many kinds of ‘cheap’ non-precision bombs.

Europe

Fligth Global reports that Leonardo’s first production-standard M-345 jet trainer successfully performed it first test flight, bringing it one step closer towards service entry with the Italian Air Force in 2020. The M-345 is a training jet aircraft with costs comparable to those of a turboprop aircraft, however it features superior performances compared to other airframes. The aircraft is powered by one Williams International FJ44-4M turbofan engine accelerating it to speeds of up to 460 mp/h. The trainer is equipped with five hardpoints supporting up to 2.205 lbs of external stores in the form of drop bombs, rocket pods, and gun pods. Rome currently has five M-345s on order and could request another 40 in the future. The new jet trainers will replace Italy’s fleet of Aermacchi MB-339s.

Asia-Pacific

South Korea’s Army is again flying its fleet of KUH-1 Surion helicopters. The Army suspended all flying missions of its Surions after a navy version crashed in July this year, killing five of the six Marines aboard and injuring the other. To ensure the safety of the aircraft the Army conducted a comprehensive inspection of the helicopter’s rotor mast and several test flights. The Army has so far checked about a third of its fleet of 90 Surions.

Today’s Video

Watch: I wish it could be Christmas every day | HMS Argyll

Sniper on F-16
(click to view full)

At the end of September 2010, the USAF dropped something of a bombshell. Under their $2.3 billion Advanced Targeting Pod – Sensor Enhancement (ATP-SE) contract, the service that had begun standardizing on one future surveillance and targeting pod type decided to change course, and split its buys.

This decision is a huge breakthrough for Northrop Grumman, whose LITENING pod had lost the USAF’s initial 2001 Advanced Targeting Pod competition. As a result of that competition, the USAF’s buys had shifted from LITENING to Sniper pods, and Lockheed Martin’s Sniper became the pod of choice for integration onto new USAF platforms. Since then, both of these pods have chalked up procurement wins around the world, and both manufacturers kept improving their products. That continued competition would eventually change the landscape once again.

In January 2015, Rafael announced that their upcoming upgrade that they call G-4 Advanced outside the U.S., and “G-5” for the Americans will have air-to-air targeting capabilities.

In addition to more diverse targeting, the pods are said to feature inter-asset communications and sensor sharing capabilities – in essence some of the whiz-bang features touted in the F-35 platform that is supposed to push the F/A-18 into obsolescence.

ATP-SE: Evolution in Action

British Harrier GR9,
over Afghanistan
(click to view full)

In Desert Storm, aircraft using precision weapons typically used just 2 bombs to destroy targets which would have required 9,000 bombs in World War II, and 300 in Vietnam. The targeting pods used in Desert Storm were expensive single purpose systems, however, which required multiple pods to perform various missions. The Laser Infrared Targeting and Navigating (LITENING) pod changed that in 1992, combining multiple sensors for maximum flexibility in a single pod, at comparatively low cost.

That combination made LITENING popular, and a partnership between RAFAEL and Northrop Grumman extended its reach. Between the 2 firms, LITENING was sold to customers around the world, including the US military. Other pods eventually followed in its footsteps: Raytheon’s ATFLIR became the F/A-18E/F Super Hornet’s designated pod within the US Navy, and Lockheed Martin took a big step forward when its Sniper/Pantera pod won the USAF’s 2001 competition. Then all targeting pods took a big step forward after the 9/11 attacks, as they proved their effectiveness so well that troops and air forces alike began clamoring for more. For older fighters, an advanced surveillance and targeting pod became the ultimate accessory. For newer fighter designs, targeting pods’ fast improvements and quick-change modularity have made them a standard fixture.

At the moment, core sensors on modern pods include a day camera, thermal imaging, laser rangefinding, laser designator, laser spot detection, inertial navigation, and GPS geolocation. This integrated array enables a pilot to effectively detect, recognize, identify, track and engage ground targets in day, night and under adverse weather conditions. Modern pods are so good that they’ve been used to watch individual people enter or exit a building.

Ball, LITENING
(click to view full)

While the USAF was progressively standardizing on the AN/AAQ-33 Sniper, the Air Force Reserve and Air National Guard continued to be steady AN/AAQ-28 LITENING AT customers, alongside the US Marines. Northrop Grumman’s approach of steady improvement gave them an opportunity to show those customers the new G4 pod they had been developing. Interest apparently spread to the USAF, as they were brought into flight testing by US Air Force Reserve Command.

With the 2001 ATP contract expiring in 2009, the USAF decided to compete the follow-on order. Work on an RFP that could result in a new competitive landscape for targeting pods began in April 2008. The USAF hasn’t discussed its motives publicly, but new technological developments were given added impetus by the acquisition reforms that surfaced in December 2008. These aimed to institutionalize more competition for ongoing contracts, and the ATP-SE framework fits that mold.

By August 2009 the USAF had issued a draft RFP, with the formal ATP-SE RFP issued in January 2010. The split order was issued in September 2010.

Note that these pods’ modular construction means that existing LITENING AT pods can be upgraded to G4/SE status, and existing Sniper ATPs can be enhanced to the SE configuration. The Air Force’s ATP-SE contract doesn’t include upgrade kits at this point, however, just complete pods. The US military appears to have chosen to buy SE configuration upgrade kits under other contracts (vid Aug 29/09, Nov 7/11 entries) instead, and could modify its ATP-SE umbrella contract if it wished.

ATP-SE: The Competitors

Raytheon’s ATFLIR is only integrated with Boeing’s F/A-18 E/F Super Hornet, and foreign options like the Damocles pod by France’s Thales suffer from the same integration limitations. That left only 2 realistic contenders for the USAF’s ATP-SE.

Lockheed Martin’s Aerial Sniper

CF-18 w. Sniper
(click to view full)

Lockheed Martin’s AN/AAQ-33 Sniper ATP was designed to be a major step-change from the firm’s twin-pod LANTIRN systems, making use of a low radar signature profile and an advanced array of sensors and electronics, in order to offer longer range detection and identification. It also has an important time and money-saving feature: a sort of universal interface, which self-detects the plane type it’s on and automatically load the appropriate Operational Flight Program. It’s a simple change that saves a lot of money on testing and re-certiciation, as shown by the structure of the respective ATP-SE contracts.

Sniper ATP has also won competitions on straight performance. The British, for instance, explicitly cited the pod’s stand off detection and identification ranges as the reason they chose to equip their Harriers with Sniper pods for Afghan missions, rather than buy more of the LITENING-III pods that already equipped their Tornado and Eurofighter jets.

Key changes to the ATP-SE competition’s Sniper pods include new sensors (1k FLIR, HDTV), an evolution of the 2-way Compact Multi-Band Datalink (CMDL) that’s compatible with ROVER 3-5 per USAF requirements, and “automated capabilities” (all they’re allowed to say) to help the pilot perform ISR missions with less workload. Under the USAF’s NET-T Quick Reaction Capability contract, a point-to-multipoint data link architecture can provide an extended range “beyond line-of-sight” capability with the right positioning or infrastructure.

The USAF’s 2001 selection made Sniper a safe choice for international buys, and the LITENING pod’s Israeli origins has opened doors for Lockheed Martin in a number of Islamic countries. Sniper is currently integrated on the A-10A+/C, F-16 Block 25+ aircraft, F-15E/K/S/SG Strike Eagles, F/A-18A-D Hornets, and the B-52H and B-1B bombers. They were integrated with Harrier II GR7/9s, before Britain sold its fleet to the USMC for use as spare parts. Britain didn’t sell its Sniper pods, though, and Lockheed Martin says they’ve done some work on the Tornado GR4 (flight tests, but not operational yet), and on the Eurofighter Typhoon in cooperation with BAE.

As of June 2012, Sniper customers include the USAF (A-10C, F-15E, F-16, B-1B, B-52H), Belgium (F-16 MLU), Britain (Harrier GR7/9, all now sold to the USMC), Canada (“CF-18” F/A-18 AM/BM), Egypt (F-16), Morocco (F-16), Norway (F-16), Oman (F-16), Pakistan (F-16), Poland (F-16), Saudi Arabia (F-15S), South Korea (F-15K, phase 2 buy from earlier LANTIRN pod contract), Singapore (F-15SG, F-16s), and Turkey (F-16).

Northrop Grumman: LITENING in a Pod

LITENING III on GR4
(click to view full)

Northrop Grumman representatives informed DID that their pod will be an enhanced “LITENING SE” variant of their new LITENING G4, which has demonstrated both air-ground and air-air capabilities in testing. LITENING SE changes include an all-digital 1024 x 1024 pixel forward-looking infrared sensor (compared to the AT’s 640 x 512 pixel system); a similar 1K charge-coupled device TV sensor for daytime imaging; a Laser Target Imaging Program imaging system providing improved target recognition across a wide range of conditions; and a “plug and play” data link system that enables them to accept a variety of data links without further modifications to the pod or aircraft. Among other things, PNP-III (Plug N Play 3) is aligned with the ROVER 5 standard for 2-way transmissions with ground forces.

Northrop Grumman has sold its AN/AAQ-28 LITENING pods to a number of customers, for use on a number of different aircraft types. When looking at global coverage and customer bases, however, it’s important to note that Northrop Grumman is only 1 of 2 firms producing LITENING pods. Israel’s RAFAEL invented the LITENING, and has pursued parallel development and sales of their own LITENING I/II/III/EF models within the framework of their formal agreement with Northrop Grumman. At present, however, G4/SE technology is proprietary to Northrop Grumman, who is working on export clearances but hasn’t yet received them.

Overall, platforms known to have integrated at least one LITENING pod variant to at least the tested level include the AV-8B Harrier II, EA-6B Prowler, F-4E/F Phantom, F-5E variants, F-15E Strike Eagle, F-16 Block 15+, F/A-18 Hornet, F/A-18 E/F Super Hornet, JAS-39 A-D Gripen, MiG-21, Sukhoi/HAL SU-30MKI, Tornado, Eurofighter Typhoon, HC-130H Hercules, and B-52H. There are also reports of Jaguar IM, Mirage 2000 (reportedly used during the 1999 Kargil War), and/or MiG-27 integration work in India; and photos of Brazilian A-1/AMX and Colombian Kfir C10 fighters with LITENING pods.

A-10 in Iraq
w. LITENING AT
(click to view full)

In terms of Northrop Grumman’s sales, Israel flies a handful of older LITENING ER models on some of its F-16s. The US military’s pods are all at least LITENING AT standard, even those that began life as LITENING-IIs or LITENING ERs. They’re complemented by a handful of even more advanced LITENING G4s, and Northrop Grumman’s pods serve with the USAF, AFRC, US ANG, and USMC on A-10A/C, AV-8B, EA-6B, F-16 Block 30+, F/A-18 C/D, F-15E, and B-52H aircraft. The A-10Cs, B-52s, F-15Es, and F-16s are all slated to become compatible with the new G4s.

Northrop Grumman LITENING AT pods also serve with the Italian (AV-8B Harrier II), and Spanish (AV-8B) navies. The LITENING AT Block 2 pod, which is somewhere between the AT and G4, serves with Australia (F/A-18 Hornet HUG), Finland (F/A-18 C/D), the Netherlands (F-16 MLU), and Portugal (F-16 A/B Block 15 and F-16AM MLU). In 2012, Denmark added itself to the customer list, buying G4 pods for its F-16 MLUs.

By the time the ATP-SE contract was issued, the US military already had about 10-30 LITENING G4 pods in the field, from about 50 ordered in 2009 by the USMC/ US ANG/ USAF Reserves under existing contract vehicles (see section below). That lot of pods was slated to finish delivery in 2011, and did so.

The Israelis are notoriously tight lipped about their customers, but known sales from RAFAEL have occurred to the IAF (F-16s), as well as exports to Britain (Eurofighter, Tornado GR4), Germany (Eurofighter, Tornado IDS, possibly F-4F); and Greece (“Peace Icarus 2000” F-4E AUPs). There have also been reports of sales to Brazil (F-5BR), Chile (F-16); Colombia (Kfir C10), India (slated for Tejas LCA, on Mirage 2000, SU-30, others), Hungary (JAS-39), Singapore (F-16), South Africa (JAS-39, via Zeiss), Sweden (JAS-39), Romania (MiG-21 Lancer), Turkey (F-16, F-4E 2020), and Venezuela (F-16), among others.

Contracts & Key Events: ATP-SE FY 2013-2018

 

Net-T, pre-flight
(click to view full)

December 26/18: LITENING work Northrop Grumman is being contracted to support the US Air Force. The $1.3 billion IDIQ contract covers sustainment, modernization and development efforts of the LITENING advanced targeting pod. Designed to improve both day and night attack capabilities, AN/AAQ-28 pods provide pilots with advanced image processing for target identification and coordinate generation, a forward-looking infrared (FLIR) sensor, charge-coupled device television (CCD-TV) sensors, a laser spot tracker/ range finder, and infrared laser marker/ designators. It is fully operational 24 hours a day and in adverse weather conditions. Work will be performed at Northrop Grumman’s factory in Rolling Meadows, Illinois and is expected to be completed by the end of 2023.

March 16/17: Denmark has placed an order with Northrop Grumman to provide additional LITENING advanced targeting pods for their F-16s. First delivered in 2013, Denmark was the first international buyer of the LITENING G4 pod, and they are now looking to expand the use of the pod within the Royal Danish Air Force. Technologies found on the fourth generation pod include digital, high definition video, 1K forward-looking infrared and charge-coupled device sensors, laser imaging sensors and advanced data links. These advances deliver more accurate target identification and location at longer ranges than previous targeting pod systems, while also reducing pilot workload. It has been integrated on the A-10, AV-8B, B-52, C-130, F-15, F-16 and F/A-18.

October 9/15: Integration testing is underway to install a LITENING targeting pod onto the B-52H bomber, with ground laser testing recently taking place at Edwards AFB. The testing stems from calls by B-52H aircrews for additional targeting capability, with the LITENING pod using infrared and TV imagery along with three lasers to provide enhanced designation for weapon systems. The testing is due to move into flight testing next year.

September 22/15: Airbus Defence & Space is marketing the Rafael Advanced Defense Systems Litening 5 targeting pod as an option for future Eurofighter Typhoon customers. The pod will be installed on a company aircraft to demonstrate the improved capability. The system is reported to have already been purchased by a European Eurofighter operator. The Litening 5 was unveiled at the Paris Air Show earlier this year and uses two FLIR systems and a CCD HD-TV camera to improve target acquisition at long ranges. The pod is expected to becoming operational by the end of next year.

June 19/15: Lockheed Martin has been contracted to supply ten Sniper Advanced Targeting Pods to the Royal Jordanian Air Force, with the country currently engaged in airstrikes against Daesh in Iraq and Syria. The company was awarded a $485 million contract by the US Air Force in March, with a portion of this allocated for Foreign Military Sales. Jordan become the sixteenth Sniper ATP customer in 2013.

March 30/15:Lockheed Martin was awarded a $485 million IDIQ contract Friday for advanced targeting pods, a portion of which are earmarked for FMS. The Sniper pod is operational on the F-15, F-16, F-18, B-1, B-52 and A-10 platforms. Singapore, Saudi Arabia, Pakistan, Canada, the UK and Belgium are previous export customers. A separate $8.9 million contract will also see Lockheed provide the Jordanian Air Force with 10 of the targeting pods, through the UK as a third party.

Jan 15/15: In January 2015, Rafael announced that their upcoming upgrade that they call G-4 Advanced outside the U.S., and “G-5” for the Americans will have air-to-air targeting capabilities.

Jan 18/13: Net-T. The USAF is testing a wireless router addition to ATP-SE pods called Net-T, which would work in the background and help troops on the ground communicate with each other. ROVER systems already allow communications with the aircraft, and Net-T works with ROVER 5 to share voice, real-time information videos, images, maps, coordinates, or any other file type, without having to resort to satellite links and their scarce bandwidth. That’s very helpful in urban environments, mountains, dense vegetation, etc., where troops have a clear path to an aircraft, but don’t have line of sight to each other.

This high priority developmental test began in October 2012 with the A-10Cs, F-16s, and F-15Es of the 40th Flight Test Squadron, along with some visiting B-1 bombers. Beyond testing key metrics like effective distances, bandwidth, etc., they wanted to be sure Net-T wouldn’t interfere with the LITENING and Sniper pods’ other functions: day/night surveillance, laser illumination and tracking, automatic target searching and tracking, and automated target reconnaissance. Fortunately, once the frequencies and data rates are configured, it’s just a 1-button push for the pilot to initiate transmit-in-Net-T mode.

The goal is to send the testing report to the USAF’s Precision Attack Systems Program Office at Wright Patterson AFB, OH by February 2013, to be followed by operational testing with the 53rd Wing – and hopefully by fielding on ATP-SEs in February 2014. Eglin AFB.

Jan 16/13: Sniper. Lockheed Martin announces USAF approval to begin full-rate production of the Sniper-SE. At this point, Sniper-SE remains the only ATP-SE pod that’s integrated and operational on the F-15E Strike Eagle, and B-1 and B-52 bombers.

Sniper FRP

Nov 12/12: LITENING. Northrop Grumman Corporation announces a $71.5 million order from the USAF to begin full-rate production of LITENING SE advanced targeting pods and spares, under the ATP-SE program.

LITENING FRP

FY 2010 – 2012

ATP-SE award. Litening G4 for F-16s.

LITENING modularity
(click to view full)

Feb 13/12: LITENING. Northrop Grumman Corporation announces 2 follow-on Low Rate Initial Production delivery orders totaling a combined $66 million, to provide additional LITENING SEs. The orders were made under the Sept 30/10 contract.

Oct 24/11: LITENING. Northrop Grumman announces that the US Air National Guard Air Force Reserve Command Test Center (AATC) has recommended full fielding for LITENING G4 Advanced Targeting Pods on its F-16 C/D Block 25/30/32 aircraft, after a successful operational utility evaluation (OUE).

This is one of the plane sets mentioned in Northrop Grumman’s Sept 30/10 order, which included funds for testing and OUE. The pods, on the other hand, stem from the Oct 1/09 award noted in the “ATP-SE Lead Ins” section.

During the September 2010 – May 2011 OUE, LITENING G4 pods flew 530 sorties and accumulated more than 825 flight hours. According to the fielding recommendation issued by AATC to Air Combat Command:

“LITENING G4 provides a significant improvement in F-16 Block 30 mission area execution over baseline targeting pods. The addition of a short wave infrared sensor provides a unique capability to capture images in shadows where FLIR(Forward Looking InfraRed) or CCD [regular cameras] were ineffective.”

G4 OK for F-16s

Oct 18/10: LITENING. At a special event attended by senior members of Israel’s defense establishment, customers, and representatives of foreign militaries and airforces, Rafael Advanced Defense Systems Ltd. marked the sale of the 1,000th Litening Pod, including all partner sales. The event also included RAFAEL business partners Northrop Grumman from the USA, British firm Ultra Electronics, and Germany’s ZEISS.

According to Northrop Grumman sources, by early October 2010 they had total orders for 611 pods, and had delivered 523.

The RAFAEL release adds that “Litening pods have been procured by 26 countries. Litening pods have compiled, totally, more than a million flight hours.” Note that if all countries listed above as possible LITENING customers are included, it only adds up to 22. DID is certain of Northrop Grumman’s sales, but not of RAFAEL’s.

Sniper production
(click to view full)

Sept 30/10: Lockheed Martin Corp. in Orlando, FL (FA8626-10-D-2133) and Northrop Grumman Systems Corp. in Meadows, IL (FA8626-10-D-2132) will split a $2.3 billion contract to provide new advanced targeting pods and associated support equipment, spares and product support. At this time, $23.7 million has been committed to Northrop, and $23.5 million has been committed to Lockheed Martin, in order to provide test pods for the government. The ASC/WNQK at Wright-Patterson AFB, OH manages this contracts.

Lockheed Martin later announces that the USAF has picked its Sniper ATP as the winner of the 60% share of its Advanced Targeting Pod-Sensor Enhancement (ATP-SE) competition.

Under the terms of this contract, Lockheed Martin says that the Government has options to buy up to 670 pods through 2017, with Lockheed Martin’s share of the program totaling more than $1 billion. Asked which platforms were covered in testing, Lockheed Martin personnel said that no additional per-platform testing was needed, just general performance testing.

LITENING AT: US F-16C
(click to view full)

Northrop Grumman later announces that if the government exercises all of their options, the firm’s LITENING SE would pick up approximately $920 million in orders for up to 670 pods through 2017. The USAF’s initial order encompasses flight testing of the targeting systems on Air National Guard and Air Force Reserve F-16 Blocks 25/30/32, USAF F-16 Blocks 40/50, and A-10C aircraft, and the firm says this represents potential orders for as many as 250 targeting pods plus spares, training and logistics support. If the USAF wants to add additional platforms qualified for LITENING-SE, additional testing contracts will be required.

Northrop Grumman representatives tell DID that they can produce about 8-9 LITENING pods per month at the moment, but production is expected to rise to 12+ per month if budgets and orders under ATP-SE require it. They expect ATP-SE Production Lots 1 & 2 to finish delivery by early 2012.

ATP-SE award

Contracts & Key Events: ATP-SE Lead-Ins FY 2011 – 2012

VANG LITENING G4
(click to view full)

May 14/12: Northrop Grumman announces a $103 million delivery order from US Naval Air Systems Command, to equip the USMC’s aircraft with LITENING G4 pods. They’ll also provide G4 upgrade kits and spares to the US Air National Guard, to bring their earlier-model LITENING pods to the G4 configuration.

Northrop Grumman says that they’ve delivered more than 200 LITENING G4 systems so far, adding that all of its LITENING pods put together have achieved over 1.5 million flight hours.

June 19/15: Lockheed Martin has been contracted to supply ten Sniper Advanced Targeting Pods to the Royal Jordanian Air Force, with the country currently engaged in airstrikes against Daesh in Iraq and Syria. The company was awarded a $485 million contract by the US Air Force in March, with a portion of this allocated for Foreign Military Sales. Jordan become the sixteenth Sniper ATP customer in 2013.

March 13/12: LITENING G4 #100. Northrop Grumman announces the delivery of the 100th LITENING G4 targeting pod to meet a combination of USAF Lot 1/2 and US Marine Corps Lot 2/3/4 LITENING G4 production contracts. USAF Lot 2 will include the first LITENING-SEs.

Feb 6/12: LITENING G4 in combat. Northrop Grumman announces that its LITENING G4 has embarked on its first combat deployment, aboard US Air National Guard A-10Cs, and F-16C/D Block 30 aircraft. The pods will be used in Afghanistan.

Dec 5/11: LITENING. Northrop Grumman Systems Corp. in Rolling Meadows, IL receives a $690.1 million firm-fixed-price, fixed-price-incentive-firm, cost-plus-fixed-fee, cost-plus-incentive-firm, time-and-materials LITENING Targeting Pod System post-production support contract, which will run until Sept 18/18. It will:

“…address supply requirements centered on hardware and software upgrades and associated host platform integration, initial spares, technical manual and technical orders, repair data, studies, spares recapitalization and support for the standup of organic depot repair requirements for the sustainment of the legacy LITENING pod fleet.”

Queries to Northrop Grumman and the USAF established that this contract doesn’t cover support for LITENING-SE pods as the USAF takes delivery. It covers existing LITENING AT/G4 stocks, including integration and certification of the new LITENING G4s with US ANG F-16C/D Block 30-50s, USAF active duty F-16C/D Block 40-50s, F-15E Strike Eagles, the A-10C close-support plane, and the B-52H heavy bomber. The USAF also confirmed that the contract may fund upgrades of existing pods to the LITENING-SE standard. This was a sole-source acquisition by the ASC/WNQK at Wright-Patterson AFB, OH (FA8626-12-D-2137). See also Northrop Grumman’s mid-March 2012 release.

LITENING support & upgrades

Nov 7/11: Sniper. Lockheed Martin Missiles and Fire Control in Orlando, FL receives an $841.5 million firm-fixed-price post-production support contract for Sniper targeting pods. Work will include “sensor enhancement on hardware and software upgrades and associated host platform integration, initial spares, technical manual and technical orders, repair data, studies and spares recapitalization, and support the standup of organic depot repair requirements…” The ASC/WNQK at Wright Patterson AFB, OH manages the contract (FA8626-12-D-2138), and when queried, they had this to say:

“The contract will include a five-year base ordering period [to 2016] and two, one-year options [which could extend it to 2018]. This new effort will provide for hardware, software, and associated updates for 375 Sniper targeting pods delivered to Combat Air Forces (CAF) under a prior contract. Updates may include Sniper pod upgrades to the Sniper advanced targeting pod-sensor enhanced (ATP-SE) standard.”

See also Lockheed Martin’s March 2012 release.

Sniper support & upgrades

Oct 19/11: LITENING G4. Northrop Grumman finishes delivering the 1st Lot of 50 LITENING G4s, under the 2009, $227.8 million US ANG contract. Production Lot 2 will begin production of the USAF’s LITENING-SEs, and the USMC’s ordered G4s. Northrop Grumman.

FY 2004 – 2010

ATFLIR on F/A-18F
(click to view full)

Sept 13/10: Sniper. Lockheed Martin announces a $13 million contract to upgrade the Sniper ATP’s existing data link with an enhanced digital Compact Multi-band Data Link (CMDL), improving secure digital transmission of high definition imagery and metadata at extended ranges. CMDL communicates seamlessly with the fielded ROVER family of ground stations, including ROVER 5.

Lockheed’s final ATP-SE Sniper offering will build on this work, and this CMDL upgrade follows the S3.5 software upgrade of U.S. Air Force and coalition Sniper pods operational on F-16 Block 30/40/50, A-10C, F-15E and B-1 aircraft. The S3.5 added emerging aircraft interfaces to Sniper ATP and provides new capabilities in air-to-air and air-to-surface tracking and designation, selectable ground-stabilized fragmentation circles, unpowered built-in-test data download capability, and video data link metadata and symbology enhancements.

March 10/10: LITENING G4. Northrop Grumman announces that it successfully demonstrated its LITENING pod on the U.S. Navy’s F/A-18E/F Super Hornet at the US Naval Air Warfare Center Weapons Division, China Lake, CA, during a 1.5 hour flight under operationally representative conditions. DID has confirmed from a reliable source that the pod was a LITENING G4.

To this point, the Super Hornet has only been fielded with Raytheon’s ATFLIR surveillance and targeting pods; even LITENING customer Australia picked ATFLIR for its F-18F Super Hornets.

Super Hornet test

Oct 1/09: LITENING G4. Northrop Grumman announces a $153 million contract from the USAF to provide LITENING G4 targeting and sensor systems and related equipment. Under the terms of the agreement, Northrop Grumman will deliver LITENING G4 targeting and sensor pods to the active U.S. Air Force, as well as kits for the Air Force Reserve Command and Air National Guard to upgrade existing LITENING AT pods to the G4 configuration, and additional data links for the Air National Guard and active U.S. Air Force.

This contract modification under an existing agreement marks the first updates of existing Air Force Reserve Command (AFRC) and Air National Guard (ANG) LITENING pods to the G4 configuration, and the first sale to the USAF.

This order turned out to be a big deal, because it was part of the process of re-introducing competition to the USAF. The LITENING G4 sold here also forms the baseline for the company’s USAF Advanced Targeting Pod – Sensor Enhancement product.

LITENING G4 for US ANG/AFRC

Aug 29/10: Expeditionary/ TopLITE. Northrop Grumman Systems in Rolling Meadows, IL receives a $98.7 million ceiling-priced indefinite-delivery/ indefinite quantity contract for the procurement of Expeditionary Litening Pods (LPODs), upgrades to existing pods, and integration of LPODs into AV-8B Harriers (domestic and allied), F/A-18 Hornets (domestic and FMS), EA-6B Prowlers, C-130 Hercules, and Air Force platforms, including related parts and services. In addition, this contract provides for associated engineering and technical support and technical data.

Work will be performed in Rolling Meadows, IL, and is expected to be complete in June 2011. $16.1 million will expire at the end of the current fiscal year. This contract was not competitively procured pursuant to FAR 6.302-1. The Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-D-0025).

They’re “Expeditionary” G4s because this is the US Marines and Navy contract, which is separate from USAF orders. With respect to the C-130, LITENING has been integrated on a US Coast Guard C-130 as a demo, but nothing ever came of it. The USMC contract is related to a program called Toplite, a surveillance oriented version of LITENING that’s similar to RAFAEL’s RecceLITE. Northrop Grumman sees this as an opportunity to explore integration on lower-g aircraft by separating the turret out, and moving the backing electronics out of a pod configuration and inside the plane.

LITENING G4 & TopLITE for USMC

Feb 12/04: Sniper Adapter. Lockheed Martin announces a contract to integrate the Sniper XR targeting pod on the A-10 aircraft in support of the A-10 Precision Engagement (PE) Program. The contract award follows a successful demonstration of the Sniper system during the A/OA-10 Precision Engagement upgrade program’s critical design review.

Some existing A-10s do fly with targeting pods, but they’re earlier models of Northrop Grumman’s LITENING pod. The USAF picked Sniper as its future targeting pod in 2001, and the current contract will ensure that Sniper pods work seamlessly with the A-10’s upgraded stores management systems, pilot displays, weapon targeting, etc.

As part of the integration effort, Lockheed Martin Missiles and Fire Control will develop the Pilot Vehicle Interface (PVI), pod Operational Flight Program (OFP) software, and pod interface adapter hardware for the A-10. Upon completion of this effort, the Sniper XR pod will self-detect and automatically load the appropriate Operational Flight Program when installed on either the A-10, F-16 or F-15E airframes. That work would pay dividends for a long time, by ensuring that new versions of the Sniper pod would remain compatible with certified jets. Otherwise, that certification takes months, and costs a lot of money (vid. ATP-SE award).

Additional Readings

• FedBizOpps (began April 2008) – 16–ASC/647 AESS ATP-SE IDIQ Task Order Contract FA8626-10-R-2098. Solicitation PIXS5613.

• Lockheed Martin – Sniper Advanced Targeting Pod. See also Sniper ATP micro-site.

• Northrop Grumman – AN/AAQ-28(V) LITENING Low Risk, Next Generation Targeting Pod

• DID (Nov 27/07) – $18M Prepares Datalinks for Next-Gen LITENING

KHP/Surion rollout
(click to view full)

South Korea currently owns around 700 helicopters, but more than half are considered outdated, and they need to be replaced. December 2005 marked the endgame for a South Korean competition to produce about 245 utility transport helicopters, which would be developed and produced as a semi-indigenous program. The KHP/ Surion is in the 8-tonne class, and is designed to carry 11 troops. Industrial offsets were also important, as the program is designed to boost Korea’s ability to design and build its own rotary-wing aircraft. EADS Eurocopter was chosen as the cooperating partner.

The Korean government gave its final approval of the contract in June 2006, and the project is underway. Note that while company releases place the program’s value at $6-8 billion, the program hasn’t reached that level yet. The initial contract was for KRW 1.3 trillion ($1.3 billion), and is for research and development only. That development finished in April 2013, and the main production contract is next. It will proceed in parallel with additional contracts to develop Surion specialty versions for Korea’s federal police and Marine Corps, and all of these models will be offered for export through a joint venture with Eurocopter.

The KHP (now KUH) Program

In February 2005 the Ministry of National Defense announced that would launch a multi-billion-dollar procurement project to build utility helicopters in December 2005. A total of 5 trillion won ($4.5 billion) was budgeted for this Korean Helicopter Program (KHP), including research and development expenditures.

The project is aimed at producing hundreds of “Korean Utility Helicopters” (KUH) to replace the aging UH-1H Hueys currently in service. Industrial offsets are also important considerations, as the program is designed to boost indigenous industrial manufacturing capability for rotary-wing aircraft.

Making Surion
click for video

This was a cut-down project from the original effort, which aimed to create a core platform that could have utility or attack helicopter sections built onto it, creating a pair of helicopter types with significant commonality. That original effort was not necessarily an overstretch; the US Marine Corps new UH-1Y Hueys and AH-1Z attack helicopters already embody a high-commonality approach.

The KUH/attack approach does add complexity risk, however, and South Korea ended up buying the AH-64E Apache to address their attack helicopter needs. At the lower end, KAI is developing a Light Armed Helicopter, but commonality is limited to “utilizing technology acquired through KUH development.”

Program and Industrial

DAPA: KUH
click for video

The KUH programme was formally launched in 2006. As of October 2007 the KHP project began to take the name “Korean Utility Helicopter,” and its July 2009 rollout saw reports that began to refer to it as the “Surion” (suri = eagle, on = perfection).

Korean Aerospace Industries (KAI) is the prime contractor. As the primary partner, EADS Eurocopter will provide technical assistance, and supply the rotor mast, transmission, and autopilot subassemblies. Eurocopter has a stake of 30% in the development phase, and 20% in the production phase.

The initial contract was worth KRW 1.3 trillion ($1.3 billion at the time), and covered research and development only. By the time development finished in 2013, it had spent just KRW 1.2 billion, despite running a bit more than a year past its deadline.

Contracts for the KRW 4.1 trillion production project will be struck separately. Full scale production was expected to begin in 2012, but development wasn’t finished until April 2013.

Initial market expectations were stated as 250 helicopters, indicating a very limited market beyond South Korea’s order. Eurocopter later revised this to 300 machines, and the business plan changed again when the partnership decided that they would offer a civilian version after 2011. This was a significant move, as the design would compete with existing Eurocopter offerings like the new 7 tonne EC 175. By 2013, expectations had grown again, to 400 civil government and military machines in South Korea alone.

In the military market, South Korea’s Yonhap News agency quoted an anonymous government source in July 2009, who said that:

“Seoul also aims to win 300 overseas orders for the KUH in the next 25 years, a government official said on condition of anonymity. That is roughly 30 percent of the projected global demand for Surion-type choppers, which are larger than the UH-1 Iroquois but smaller than the UH-60 Black Hawks.”

As of April 2013, KAI is still using those figures as its export target, even though the competitive field has become more crowded. That’s a tall order if you’re up against competitors like the AW189, Bell 525, and EC175, plus slightly larger de facto competitors like the EC Puma family, Mi-17, NH90, and Sikorsky H-60 family.

KAI’s Surion

KUH Surion
(click to view full)

Some initial sources indicated that their KHP project bid would be based on the Dauphin-derived EC155/ AS 565 Panther, and the diagram initially provided in local media reports appeared to bear that out. The final design bears some similarities to the EC155 and the Puma family, but many differences.

The KUH Surion is 15m long x 2m wide x 4.5m high, with a maximum takeoff weight of 8.7 tonnes. It’s powered by 2 of GE’s popular T-700 turboshaft engines, and incorporates HUMS prognostics throughout the helicopter to provide constant monitoring and advance warning of mechanical issues. Range is reportedly around 480 km.

The cockpit and frame will be armored to handle 7.62mm strikes, while the fuel tanks will be armored up to resist 12.7mm or 14.5mm rounds. More active warning and protection systems are provided by a partnership between EADS Cassidian and South Korea’s LigNex1, and include the widely used AN/AAR-60 MILDS missile warning system.

Expected personnel capacity is 2 crew plus up to 9 fully-armed soldiers. There are some online sources that give the helicopters 4 hardpoints and weapons up to wire-guided TOW missiles, but KAI’s own materials say nothing about that, and there have been no reports of weapon trials.

Contracts & Key Events 2016 – 2018

 

Surion ATH
(click to view full)

December 26/18: Army resumes Surion flights South Korea’s Army is again flying its fleet of KUH-1 Surion helicopters. The Army suspended all flying missions of its Surions after a navy version crashed in July this year, killing five of the six Marines aboard and injuring the other. To ensure the safety of the aircraft the Army conducted a comprehensive inspection of the helicopter’s rotor mast and several test flights. The Army has so far checked about a third of its fleet of 90 Surions.

April 5/18: De-icing tests The Korean Aerospace Industries (KAI) KUH-1 Surion helicopter has wrapped up several months of de-icing tests in the US, with the helicopter on its way back to South Korea. Testing took place at Sawyer International Airport, Michigan, with staff from both KAI and the South Korean Army joining US Army personnel for the work. This is the second year in a row that Seoul has brought aircraft to Sawyer for testing.

January 12/18: Deliveries South Korea’s Marine Corps has received delivery of its first two MUH-1 multi-role utility helicopters. Based on KAI’s KUH-1 Surion, the new variant has been cleverly/lazily dubbed the Marineon—Marine, Surion, Marineon, get it?—and features an external fuel tank, specialized radio equipment, flotation devices, as well as a folding main rotor that will allow the helicopter to operate from Dokdo-class amphibious assault ships. 32 units have been ordered as part of efforts to create an independent aviation unit for the marines, while an additional eight will go to the South Korea’s navy. Deliveries are expected to continue to until 2023, at least.

July 24/17: Ha Sung-yong, the CEO of Korea Aerospace Industries (KAI), has offered to step down after Korean prosecutors raided his company’s offices to gather evidence as part of the Surion utility helicopter scandal. Allegations levelled at the firm include that charge that the company inflated expenses for the development of the Surion military helicopter and pocketed illicit gains—to the tune of $21 million—in the process. Ha, who last year said he would resign if KAI’s T-50 was not selected for the USAF’s T-X trainer program, offered to resign again during a board of directors meeting, and a successor will be chosen at an extraordinary shareholders’ meeting, to be arranged for as soon as possible.

July 18/17: Prosecutors in South Korea have raided the offices of the nation’s only aircraft manufacturer, Korea Aerospace Industries (KAI), after allegations that the firm inflated the research and development costs of a weapons program. Although the project in question has yet to be officially revealed, South Korean media believe that the wrongdoing occurred during the development of the Surion helicopter, where KAI allegedly defrauded the state-run Defense Acquisition Program Administration out of $41.8 million. This marks the first investigation since reformist prosecutor Yoon Seok-yeol was appointed as head of the Seoul Central District Prosecutors‘ Office. Yoon was a member of an independent counsel team involved in the probe that impeached former President Park Geun-hye and her administration on corruption charges.

January 4/17: Korea Aircraft Industries (KAI) has secured a $523 million contract to provide KUH-1 Surion transport helicopters to South Korea’s marines. The deal covers the production and delivery of 30 helicopters, expected between 2017-2023. Modifications found on the marine variant include foldable blades, emergency floats that can deploy with the press of a button, optional long-range fuel tanks, as well as the ability to carrying nine fully equipped marines in addition to four crew members.

September 26/16: It’s back to the drawing board for KAI’s KUH-1 Surion as the Korean-made utility helicopter failed a number of extreme climate tests in the USA. If successful, the testing would have given the Surion an international standard and boosted export chances. Several parts will now be redesigned to rectify the defects found during the testing, which puts the helicopter through very challenging humid and freezing temperatures.

2012 – 2013

ROK certifications; Development complete; ROK orders maritime version.

Oct 16/13: Sub-contractors. Elbit Systems announces a follow-on contract for full production of improved ANVIS/HUD 24 Helmet Mounted Displays to equip production Surion helicopters. The initial order that made them part of the project (q.v. March 25/09) was for the system development phase, which ended in March 2013. Sources: Elbit Systems: ANVIS/HUD 24T brochure [PDF] | Oct 16/13 release.

April 16/13: Surion ATH. South Korea’s DAPA procurement agency announces a KRW 800 million (about $733 million) project to develop the ROK Marine Corps’ transport and utility helicopter, which will be a Surion variant. KAI is scheduled to complete development by the end of 2015.

The helicopters will serve on the ROKS Dokdo LHD, and the ROKN also possesses LST ships whose helicopter decks may be able to accomodate the 8-ton class machines. DAPA projects that the Surions “will help double the Korean military’s independent landing operation capability,” while offering greater range than their existing UH-1 Hueys.

KAI’s release is optimistic, forecasting a potential Korean demand of up to 400 helicopters over the 20 years for the ROK’s Army, Marine Corps, Police (vid. 2011 entry), a future MEDEVAC variant, and orders/variants for South Korea’s Coast Guard, Fire Department and Korea Forest Service. They’re also holding to their original forecast of 30% share within global segment demand of over 1,000 helicopters, even though several competitors have entered this segment since the Surion began development.

If KAI’s accompanying graphic looks realistic, that’s because they photoshopped a Surion on top of a real 2010 picture, replacing the USN SH-60F Seahawk that was actually flying over ROKS Dokdo. But they didn’t strip the picture’s metadata, which is actually kind of honest. KAI.

Surion naval utility: system development

March 28-29/13: KAI announces that the KUH/ Surion has completed its development, making South Korea the 11th country in the world to develop a helicopter. The firm says that total investments from KAI, DAPA, and the ROK Ministry of Trade, Industry and Energy totaled KRW 1.2 billion (around $1.1 billion). The program involved a combination of KAI, Eurocopter, and government research bodies; and included 98 local vendors, 49 foreign partners, and 28 colleges/research institutes. Overall, about 62.5% of the KUH project budget was “localized” in Korea.

The 4 prototypes successfully completed around 2,700 hours of flight tests, and checked about 7,600 test requirements. KAI.

Surion base model development complete

Feb 21/13: Testing. The Surion finishes low-temperature testing in Alaska, USA. South Korea gets plenty of its own cold weather, but you might as well go where you’re guaranteed ultra-frigid conditions. The tests involved about 50 flights. KAI.

June 2012: Certified. South Korea bestows airworthiness and military certifications on Surion. That seems like an odd thing to do before development is complete. Even if it’s necessary to allow deliveries, certification often means that subsequent fixes are the government’s responsibility. Source: KAI.

2008 – 2011

Surion rollout and 1st flight; Police version SDD; Export JV established.

KUH Surion-Police
(click to view full)

2011: Police version. KAI’s English press release is unclear, but they refer to an apparent agreement with the Korea Police Agency to develop a Surion version for them. The KNPA is a national police force under the Ministry of Public Administration and Security, and they have 10 “squadrons” of SWAT teams whose tasks include counter-terrorism and hostage rescue. Source: KAI | Shephard Media.

Police version

July 13/11: Sub-contractors. EADS Cassidian announces a “multi-million euro” contract from Korean Aircraft Industries to supply 24 of its AN/AAR-60 MILDS (Missile Launch Detection System) missile warning systems, with deliveries continuing until 2013. Each system uses about 4 passive sensors, which detect the ultraviolet radiation signature of approaching missiles. Cassidian was working with Korea’s Lig Nex1 to develop the helicopter’s overall electronic countermeasures system, and delivered 36 sensors during the development phase.

MILDS is widely used on a number of helicopter and aircraft models, and EADS’ cooperation in the Surion’s design made it an almost certain choice here.

May 3/11: KAI-EC. Korean Aerospace and Eurocopter establish the KAI-EC joint stock company, based in Seoul to export the Surion helicopter. KAI.

KAI-EC export JV

June 22/10: Official maiden flight. The official maiden test flight is conducted at KAI’s facility in Sacheon, South Chungcheong. Another 3 test helicopters will be built, and test flights will continue through September 2010. This will be followed by “mass production” beginning in March 2012, and “full-scale production” beginning in June 2012. DAPA Commissioner Byun Moo-keun reiterated the program’s core rationale during his speech:

“Despite the fact that our military ranks in seven in the world in operating the number of military helicopter, we have been relying on foreign countries in importing major technologies in developing functions and maintenance… The successful development of Surion has not only led in operating the military tactics efficiently but also formed the basis in improving our own aerospace industry technology.”

See: South Korean MND.

March 10/10: Fly! The Surion has its 30-minute 1st flight at Sacheon, including taxi, hover turns, and a stationary hover at 30 feet. KAI says the flight test program will see the helicopter flying at 140 knots and 2,000 feet by April 2010, and an official ceremony of the first flight will take place in May 2010. Defense News | Shephard Group.

1st flight

ANVIS/HUD
(click to view full)

Nov 2/09: Sub-contractors. Elbit Systems announces that KAI has named them as one of their top 4 Elite Suppliers for the Korean Utility Helicopter (KUH) program, during the firm’s supplier symposium. Elbit supplies the helicopter’s ANVIS/HUD Helmet Mounted Displays, Vehicle Information systems (VIS) and a Data Transfer Systems (DTS). They’re also a subcontractor to KAI for systems engineering and integration of the entire KUH avionics system.

Oct 1/09: KAH delayed. The South Korean government decides to delay its proposed Korean Attack Helicopter program, which was expected to share some 60-70% commonality with the KUH/ Surion. Flight International.

July 31/09: KAI formally unveils the first KUH helicopter, at a ceremony in the southwestern city of Saechon. Attending dignitaries include South Korean President Lee Myung-bak. The new helicopter will be called the “Surion,” and the Yonhap News report says that it sources 60% of its parts from local manufacturers, including the rotor blades and its prognostic health and usage monitoring systems (HUMS). The prototype is due to fly early in 2010, and will eventually be joined by another 3 flight test aircraft. Lee Jae-hong, head of the South Korean Ministry of Knowledge Economy’s machinery, aerospace and defense industry division, adds that:

“Even though it is a military helicopter, the KUH already satisfies 96% or 2,363 of the 2,460 international operational standards for civilian helicopters.”

KAI and Eurocopter also plan to pursue civilian sales beginning in 2011, in order to improve their return on investment. Yonhap | The Korea Herald | The Korea Times | Flight International | Rotorhub.

KUH rollout

March 25/09: Sub-contractors. Flight international reports that Elbit Systems has received a contract from Korea Aerospace Industries to supply “advanced helmet-mounted display systems” for the KUH program. The initial contract covers those development aircraft due to be delivered in 2009-10, but continued cooperation could lead to follow-on orders to equip the entire KUH fleet, and possibly other Korean helicopters as well.

Elbit’s ANVIS/HUD combines day and night vision goggles with key flight symbology, allowing “head up, look-out flying at all times. It has been used by the US military since the mid-1990s, and has equipped more than 5,000 helicopters belonging to 20 countries. Integrated platforms include the H-60 series, CH-53, CH-47, CH-46, V-22, AH-1, UH-1, Super Puma, Cougar, and others. Elbit’s HeliDASH system is a higher end choice.

The KUH HMD fits somewhere in the middle. Elbit personnel describe the Korean order as “…the ANVIS-HUD24 with additional capabilities which I am not at liberty to specify.”

2005 – 2007

Eurocopter wins deal; Contract approved; MoU for joint venture; Innovative fuel bladders; Defensive suite picked.

Later KHP concept
(click to view larger)

Oct 18/07: Korea Aerospace Industries (KAI) and Eurocopter sign of a Memorandum of Understanding (MOU) to create a Joint Venture (JV) Company for the worldwide sales and marketing of the Korean Utility Helicopter (KUH). It will be in operation by 2010. With a shareholding structure of 51% for KAI and 49% ownership for Eurocopter. Eurocopter role is to provide technical assistance for the development of the helicopter as well as certain sub-assemblies, the transmission, and the autopilot. About 40 Eurocopter engineers are housed at Sacheon (Korea) with KAI.

The Eurorcopter release sets expected Korean orders at about 250 KUH helicopters, while estimating KUH production at “an order of 300 helicopters.”

Oct 15/07: Sub-contractors. EADS Defence & Security announces that it will equip the KHP helicopter with its MILDS AN/AAR-60 self-protection system. Over 5,000 AN/AAR-60 units have been produced and installed aboard a wide variety of rotary wing and wide body aircraft, often as part of a multi-spectral suite of sensors; a version for fighter aircraft is under development.

This advanced, passive imaging sensor detects and tracks the ultraviolet emissions of approaching missiles. All approaches have advantages and disadvantages. As Aramada Magazine’s “Fighting an Invisible Threat” explains, ultraviolet seekers tend to be more effective at lower and slower targets, and are less vulnerable to false acquisitions such as decoys. The sensors are also smaller, lighter and require less cooling. On the flip side, they are more vulnerable to atmospheric conditions, and tend to have poorer sensitivity and resolution than other options such as infrared.

EADS DS will provide the equipment for the development phase, but from 2008 onward the sensors will be integrated by the Korean company LIGNex1 into the KHP self-protection system.

Oct 15/07: KOIS reports that a real-size model of the KHP/KUH transport helicopter will be on display at the Seoul 2007 air show that opens in Seongnam Oct 16-21/07. This will be the first time the helicopter’s form and interior design will be unveiled publicly. The development program is now code-named “Korean Utility Helicopter (KUH),” and aims to produce a prototype in 2009 and begin mass-production in 2012. KOIS adds:

“Under the 1.3-trillion-won ($1.38 billion) program, Korea aims to produce 245 advanced transport helicopters. The DAPA also expects exports of the envisioned helicopters, each priced at around 15 billion won. The 14.7-meter helicopter can carry two gunners and nine other troops, along with two pilots.”

March 1/07: Sub-contractors. GKN Aerospace announces that they have been selected by Hanwha Corporation to supply fuel bladders for the Korean Helicopter Programme (KHP). This contract, awarded by Hanwha Corporation, has a value approaching $3.5 million and is the culmination of a lengthy collaboration. Phase 1 of the contract involves completing the development activity which will be finalized this year, followed by testing and initial production during 2008. Phase 2 commences in 2009, with preparation and first assembly activities at Hanwha’s facilities in Korea.

The fuel bladders will be manufactured using a GKN developed, MIL spec material, which is far more flexible than current materials. This flexibility eases and speeds installation and greatly reduces the potential for damage to the bladder during the installation process. The material is also lighter than current products and, critically, offers a faster self-sealing capability in the event of damage during helicopter operations. GKN release.

Initial KUH Concept
(click to view full)

Oct 31/06: MEP solicitation. KAI release:

“For the Korean Helicopter Program (KHP) propelled by Republic of Korea Government, notice of solicitation for korean/foreign industries participation is hereby issued in the area of Mission Equipment Package (MEP) whose development efforts will be led by Agency for Defense Development and procurement activities will be led by Korea Aerospace Ind., Ltd. (KAI) or Nex1 Future Co., Ltd.”

Full solicitation [PDF].

June 2/06: Final approval. The Korean government gives its final approval of the KHP/KUH contract.

Approval

April 12/06: DAPA OK. South Korea’s DAPA (Defense Acquisition Program Administration) formalizes the decision to acquire 245 utility helicopters to be developed by Korea Aerospace Industries Limited in partnership with Eurocopter, and produced as from 2011 onwards. EADS release.

Dec 12/05: Korean Aeronautics Industries (KAI) announces that it has wrapped up KHP negotiations with the French-German manufacturer Eurocopter, as opposed to Bell Helicopter of the USA or the Anglo-Italian firm AgustaWestland. The Chosun Ibo reports that “The Defense Ministry will finalize its decision after consulting a committee on the KAI recommendations and investigating the potential for technology transfer.” The next day, EADS Eurocopter’s release confirmed a win on the 245 helicopter contract, adding:

“The 6-year KHP development phase will run from 2006 to 2011; In the following 10-year production phase, 245 helicopters are to be manufactured… The KHP helicopter is in the 8 metric ton class and is capable of carrying 2 pilots and 11 troops with an endurance of well over two hours. The helicopter is equipped with the very latest technological advances.

Eurocopter and KAI have agreed to set up a 50/50 subsidiary to market the export version of the KHP helicopter. Forecasts needs for this utility helicopter on the world market are set at 250 machines over 20 years.”

Development actually takes until April 2013.

Eurocopter wins KHP

Additional Readings & Sources

• KAI – KUH-Surion

• Army Technology – KAI Surion Light Utility Helicopter, South Korea

• GlobalSecurity.org – Korean Helicopter Program

• Wikipedia – General Electric T700

• DID (Dec 14/05) – Korean E-X & Helicopter Competitions Reaching Endgame?

• The Dong-A Iibo (Dec 1/05) – As Ties Wane, So Does Taste for US Arms

Americas

Boeing is being awarded with a seven-year maintenance contract supporting US Special Operations Command aircraft. The IDIQ, firm-fixed-price, cost reimbursable contract is valued at $1.1 billion and allows for life cycle contractor support the MH-6, MH-47, and MH-60 aircraft. Boeing will provide SOCOM with support program management, field service representatives and sustaining engineering. The company will also deliver spare and repair parts. MD’s H-6 Little Bird serves in versatile roles, like quickly moving special forces troops into confined areas, or acting as light helicopter gunships. MH-47s are the special operations variant of the combat proven Chinook and serve as heavy assault helicopters. The majority of work will be performed at Boeing’s factory in Fort Campbell, Kentucky.

The Naval Sea Systems Command is modifying a contract with Lockheed Martin. Priced at $184 million, the modification exercises a contract option that sees for full-rate production a SEWIP subsystem. The Surface Electronic Warfare Improvement Program (SEWIP) is and electronic countermeasure system that uses radar warning receivers, and in some cases active jamming, contributing to a ships’ self-defense system. SEWIP Block 2 is the most recent version of the system, which aims to expand upon the receiver and antenna groups necessary to support threat detection and improved system integration. Work will be performed at multiple locations – including, but not limited to – Liverpool, New York; Brockton, Massachusetts and Lansdale, Pennsylvania. Performance is scheduled to run through June 2021.

The US Army is buying more sniper rifles for its troops. Knights Armaments will deliver an unspecified number of M110 semi-automatic sniper rifles at a cost of $16.5 million. The M110 is a lightweight, semi-automatic, air-cooled, gas-operated, magazine-fed, shoulder-fired weapon that fires NATO-standard ammunition. The M110 Semi-Automatic Sniper System (SASS) has been in service since 2008. Work locations and funding will be determined with each order. Deliveries are expected to end by November 20, 2024.

Middle East & Africa

Saudi Arabia is continuing its shopping spree and buys more Blackhawk kits. The Foreign Military Sales contract is worth $59 million and procures UH-60M kits from Sikorsky. The UH-60M incorporates a number of new features, such as a fly-by-wire flight control system, a glass cockpit with with a Common Avionics Architecture System (CAAS), and a fully authorized digital engine control (FADEC). Work will be performed at Sikorsky’s facility in Stratford, Connecticut; and has an estimated completion date of May 31, 2022. The contract is entirely paid with FY2019 Army operations and maintenance funds.

Lockheed Martin is being contracted to supply US allies Kuwait and Saudi Arabia with Patriot missiles. The Foreign Military Sales contract is priced at $3.4 billion and sees for the delivery of PAC-3 and PAC-3 MSE interceptors. The PAC-3 family provides protection from threats like tactical ballistic missiles, cruise missiles and aircraft. Work will be performed at facilities in Huntsville, Alabama; Camden, Arkansas; Ocala, Florida; Chelmsford, Massachusetts; Grand Prairie, Texas; and Lukin, Texas. The contract is expected to end in December 2024.

Europe

The Hellenic Air Force is upgrading its fleet of F-16 fighter aircraft. Awarded to Lockheed Martin, the contract provides for the upgrade of 84 F-16s to the V-configuration at a cost of $996 million. The Viper is the latest variant of the Fighting Falcon fourth generation, multi-role, fighter aircraft. It integrates advanced capabilities as part of an upgrade package to better interoperate with fifth-generation fighters, including the F-35 and the F-22. The F-16V variant includes an AESA radar, a new mission computer and electronic warfare suite, automated GCAS, and various cockpit improvements. Half of the contract is paid with Foreign Military Sales funds.

Raytheon is being awarded with a contract modification in support of Sweden’s air-defense system acquisition. The modification is valued at $568 million covering the production of a Patriot missile system. Sweden plans to purchase a package of four Patriot Configuration-3+ Modernized Fire Units, that include radar sets, engagement control systems, antenna mast groups and 300 missiles. Work will be performed at Raytheon’s facilities in Andover, Massachusetts; Pelham, New Hampshire; Tewksbury, Massachusetts; Marlborough, Massachusetts; Portsmouth, Rhode Island; Chambersburg, Pennsylvania; Merrimack, New Hampshire; and Dallastown, Pennsylvania. Performance is estimated to be completed by October 30, 2025.

Asia-Pacific

The Philippine Air Force will start the new year by concluding three big defense procurement contracts. Early in 2019 the PAF will receive 16 US-supplied Blackhawks, six T-129 ATAK helicopters from Turkey and three ground based air defense systems from Israel. The helicopter acquisition is estimated to cost $240 million. Conclusion of these three contracts is just a small part of Manila’s 2019 procurement plans. The Philippine Air Force expects to take delivery of 2 Cobra attack helicopters supplied by Jordan, two fixed-wing C2 aircraft, 6 Brazilian Super Tucanos, 2 Israeli-made radar system and 13 Hermes UAVs. In addition the country will receive 2 C-130s and 4 OV-10 attack aircraft from the US. “The year 2019 is particularly sweet, a giant leap in our quest to defend our precious skies, and keep our nation free,” former Air Force chief Lt. Gen. Galileo Gerard Kintanar Jr. said on Friday.

Today’s Video

Watch: History of NORAD Tracks Santa

“Slick 32”
(click to view full)

The US Navy’s AN/SLQ-32 ECM (Electronic Countermeasures) system uses radar warning receivers, and in some cases active jamming, as the part of ships’ self-defense system. The “Slick 32s” provides warning of incoming attacks, and is integrated with the ships’ defenses to trigger Rapid Blooming Offboard Chaff (RBOC) and other decoys, which can fire either semi-automatically or on manual direction from a ship’s ECM operators.

The “Slick 32” variants are based on modular building blocks, and each variant is suited to a different type of ship. Most of these systems were designed in the 1970s, however, and are based on 1960s-era technology. Unfortunately, the SLQ-32 was notable for its failure when the USS Stark was hit by Iraqi Exocet missiles in 1987. The systems have been modernized somewhat, but in an era that features more and more supersonic ship-killing missiles, with better radars and advanced electronics, SLQ-32’s fundamental electronic hardware architecture is inadequate. Hence the Surface Electronic Warfare Improvement Program (SEWIP).

SEWIP Blocks

“Slick 32” screen on
USS Iowa, 1984
(click to view full)

Overall, SEWIP is a $5.297 billion program, with spending ramping up sharply as of FY 2014.

Though SLQ-32 is a Raytheon system, SEWIP began in 2003 with General Dynamics as the lead integrator. Blocks 1A, 1B2, and 1B3 all use the improved control and display (ICAD) console, which is a GD-AIS upgrade based on the commonly used Lockheed Martin AN/ULQ-70 computing and display console.

SEWIP Block 1A adds the improved displays and a modern interface noted above, along with some hardware switchouts that add modern commercial-off-the-shelf hardware to drive the new display, and handle some signal processing (Electronic Surveillance Enhancements, or ESE).

SWEIP Block 1B1 made more changes to replace obsolete SLQ-32 electronics, some of which aren’t even manufactured any more, and improved the system’s ability to locate the source of incoming radar signals. SEWIP Block 1B1 provides a AN/SSX-1 stand-alone specific emitter identification (SEI) subsystem to ships with the active AN/SLQ-32(V) variant. For small ships, the Small Ship Electronic Support Measures System (SSESM) provides Specific Emitter Identification (SEI) capability in a stand-alone configuration.

SEWIP Block 1B2. For those ships which already have 1B1, this adds federated Specific Emitter Identification, and fully integrates SEI with Block 1A’s ICAD/Q-70 console.

SEWIP Block 1B3 adds additional display upgrades, and a High Gain High Sensitivity (HGHS) subsystem, to help ships deal with modern missiles that announce their presence less boldly and offer less warning time. It received its Milestone C/Low-Rate Initial Production (LRIP) go ahead in summer 2012, and is expected to hit Full Rate Production (FRP) in spring 2014.

SEWIP-2 concept
(click to view full)

Those low-cost, low-risk inserts deal with some of the SLQ-32 system’s issues, but not all. Over the longer term, the system’s fundamental receiver/emitter electronics need to be updated to modern technologies. Its software needs improvements that let ships take better advantage of the new hardware’s capabilities, make it easier to share SEWIP information with their own ship’s combat system, and allow sharing with other ships.

SEWIP Block 2 is described as an upgrade, but it’s more like a major home renovation. It replaces the old SLQ-32 receivers and antennas with modern digital technologies, adding new capability, flexibility, and signal processing muscle. Block 2 also modifies the software, creating a single, unified interface to the combat system in place of multiple interfaces to individual components of the combat system. This makes future upgrades simpler, and may also have the effect of improving performance. Lockheed Martin’s ICEWS materials touted under 200ms end-to-end latency, a low false alarm rate, and good high-pulse throughput for cluttered environments.

The Block 2 contract was awarded to a Lockheed Martin/ ITT partnership at the very end of FY 2009. June 2010 was the next key milestone, and a July 2010 contract continues development. The system passed its Critical Design Review in early 2011, and the partnership was scheduled to deliver 2 prototypes in 2012. This ACAT II program achieved Milestone C approval in January 2013, with approval to begin Low Rate Initial Production, and the contract was restructured to begin LRIP in March 2013. Contracts for production and installation are now underway.

SEWIP Block 3 and beyond could look very different. Block 3 looks to add improvements to SEWIP’s Electronic Attack (EA, or jamming) capability. The goal is a common EA capability to all surface combatants (CVN, CG, DDG, LHA) outfitted with the active V3/v4 variants of the AN/SLQ-32, mainly the (V)3 and (V)4, as well as “select new-construction platforms.” It builds on ESM improvements in Blocks 1 and 2, but isn’t expected to hit its Milestone C Low-Rate Initial Production approval until early 2017. Initial Operational Test & Evaluation isn’t scheduled until summer 2018.

A US Navy program called “Integrated Topside” aims to take all of the little bolt-ons and antennas used for communications, basic radar functions, and electronic warfare, and make them all part of 1 unified architecture. That could help improve ships’ anti-radar profiles, increase their communications bandwidth, and resolve electromagnetic interference and compatibility issues between different devices. New-generation AESA radars have already demonstrated communications and electronic jamming potential, and current research is focused on that technology as the way forward.

SEWIP Block 3T will provide “an initial interim capability of a focused application of the Naval Research Laboratory Transportable EW Module (TEWM) to meet an urgent operational needs statement.”

Contracts and Key Events FY 2015 – 2018

LM awarded $153.9M; NG awarded $91.7M

December 24/18: Block 2 advancing The Naval Sea Systems Command is modifying a contract with Lockheed Martin. Priced at $184 million, the modification exercises a contract option that sees for full-rate production a SEWIP subsystem. The Surface Electronic Warfare Improvement Program (SEWIP) is and electronic countermeasure system that uses radar warning receivers, and in some cases active jamming, contributing to a ships’ self-defense system. SEWIP Block 2 is the most recent version of the system, which aims to expand upon the receiver and antenna groups necessary to support threat detection and improved system integration. Work will be performed at multiple locations – including, but not limited to – Liverpool, New York; Brockton, Massachusetts and Lansdale, Pennsylvania. Performance is scheduled to run through June 2021. May 7/18: More upgrades incoming The US Navy has awarded General Dynamics Mission Systems, Fairfax, Virginia a contract for services in support of the Navy’s Surface Electronic Warfare Program (SEWIP) at a cost of $9.7 million. The program is an evolutionary acquisition and incremental development program to upgrade the existing AN/SLQ-32(V) electronic warfare system to Block 1B3. This system provides enhanced shipboard electronic warfare for early detection, analysis, threat warning, and protection from anti-ship missiles. The US Navy’s AN/SLQ-32 system uses radar warning receivers, and in some cases active jamming, as the part of ships’ self-defense system. The ’Slick 32s’ provides warning of incoming attacks and is integrated with the ships’ defenses to trigger Rapid Blooming Offboard Chaff (RBOC) and other decoys, which can fire either semi-automatically or on manual direction from a ship’s ECM operators. The “Slick 32” variants are based on modular building blocks, and each variant is suited to a different type of ship. Work will be performed at various locations, including Pittsfield, Massachusetts; Thousand Oaks, California and Fairfax, Virginia and is scheduled for completion by May 2020.

December 13/17: Report-Wasting of Funds A report released Monday by the Department of Defense (DoD) Inspector General into the US Navy’s Surface Electronic Warfare Improvement Program has found that the service did not effectively develop and manage electronic warfare capabilities for upgrades to the AN/SLQ-32 Electronic Warfare Suite. The mismanagement resulted in the waste of almost $2 million and lengthened the acquisition process by about two years with inadequate results. Managed by the Program Executive Office Integrated Warfare Systems under Naval Sea Systems Command, the Inspector General found that Navy officials waived a step of the development process—details of which were redacted from the report—in order to stay on schedule instead of correcting problems before entering initial operational test and evaluation. This skipping resulted in additional costs of $1.8 million to conduct a second phase of initial operational test and evaluation on Block 2, delaying the acquisition schedule by almost two years. Program Executive Office Integrated Warfare Systems said it will continue to work with the commander for operational test and evaluation force to close the remaining deficiencies, according to the declassified report.

March 20/17: Lockheed Martin has won a $98 million US Navy contract to produce and deliver the service’s Surface Electronic Warfare Improvement Program systems. The modification covers work for the program’s Block 2 subsystems, which aim to expand upon the receiver and antenna groups necessary to support threat detection and improved system integration. Work will be completed by July 2019.

October 7/15: Northrop Grumman has been handed a $91.7 million contract modification for the SEWIP Block 3’s engineering and manufacturing development phase. The Surface Electronic Warfare Improvement Program (SEWIP)’s Block 3 increment is intended to provide a scalable electronic warfare and electronic attack capability, building on out-of-production AN/SLQ-32(V) electronic warfare systems. Block 2 is already in low rate initial production, following a $147.5 million contract to Lockheed Martin in September 2014.

July 13/15: Lockheed Martin has been awarded a $153.9 million contract modification to supply components for the out-of-production AN/SLQ-32(V) ship electronic warfare system as part of the Surface Electronic Warfare Improvement Program (SEWIP) Block 2 acquisition program. This follows a $147.5 million contract in September 2014 for SEWIP Block 2 low rate initial production and fielding, also awarded to Lockheed Martin. SEWIP Block 2 replaces the old SLQ-32 receivers and antennas with modern digital technologies and modifies the software, creating a single, unified interface to the combat system in place of multiple interfaces to individual components of the combat system.

FY 2013 – 2014

SEWIP 2 restructured to fixed-price components; LRIP orders for Block 1B3 and Block 2; EW simulator shortage could affect Block 2 testing.

Sept 11/14: Block 2. Lockheed Martin Mission Systems and Training in Liverpool, NY receives a maximum $147.5 million firm-fixed-price, cost-plus-fixed fee, and cost-type-letter contract for SEWIP Block 2 low rate initial production and fielding of 14 upgrade sets.

This would be the LRIP-2 order, with $76.75 million committed immediately from FY 2013 Navy shipbuilding and FY 2014 Navy RDT&E budgets. Options could increase LRIP-2 to $158.8 million. LRIP-1 involved 10 upgrade sets, and in July 2014, the Navy installed SEWIP Block 2 system on USS Bainbridge [DDG-96] for operational testing.

Work will be performed in Syracuse, NY (69%); Lansdale, PA (19%); and Chelmsford, MA (12%), and is expected to be complete by September 2017. This contract was not competitively procured in accordance with 10 U.S.C. 2304(c)(1) – only one responsible source and no other suppliers or services will satisfy agency requirements. US Navy NAVSEA at Washington Navy Yard, Washington, DC manages the contract (N00024 14-C-5340). See also Lockheed Martin, “Lockheed Martin Receives Additional Electronic Warfare Contract To Protect The Navy’s Fleet”.

Block 2: LRIP-2 order

Aug 18/14: Block 1B3. General Dynamics AIS in Fairfax, VA receives a not-to-exceed $19.5 million firm-fixed-price contract for 15 SEWIP Block 1B3 sets; FY 2014 orders are still Low-Rate Initial Production (LRIP) units, instead of hitting Full Rate Production as expected. $8.1 million is committed immediately, using US Navy FY 2011, 2013, and 2014 budget lines.

Work will be performed in Pittsfield, MA (50%): Fairfax, VA (18%); Thousand Oaks, CA (17%); and San Diego, CA (15%), and is expected to be complete by September 2016. This contract was not competitively procured pursuant to 10 U.S.C. 2304(c)(1) and FAR 6.302-1 by US Naval Sea Systems Command in Washington, DC (N00024-14-C-5341).

Block 1B3, FY 2014

Jan 14/14: Block 2. Lockheed Martin has been doing land based testing of SEWIP Block 2 since the January 2014 Milestone C decision, and they have now completed shore-based tests of full system operation in multiple scenarios.

Work on the SEWIP program is performed at the company’s Syracuse, N.Y. facility, which houses a new electronic warfare system test facility. Low-rate production is underway, and the program’s next steps involve ship installation, via upgrades of existing AN/SLQ-32(V)2 systems. Sources: Lockheed Martin, “Lockheed Martin Completes Critical Milestone To Upgrade The Navy’s Electronic Warfare Defenses”.

May 31/13: Block 1B3. General Dynamics, Advanced Information Systems in Fairfax, VA receives a $15 million contract modification to previously awarded contract for 9 high-gain, high-sensitivity antenna systems in support of SEWIP Block 1B3 low-rate initial production requirements. The new antennas give SEWIP the ability to detect and identify additional enemies.

Work will be performed in Fairfax, VA, and is expected to be complete by March 2015. All funds are committed immediately, using FY 2012 and 2013 funds. The Naval Sea Systems Command is the contracting activity (N00024-09-C-5396).

Block 1B3 into production

May 29/13: Block 2, LRIP-1. Lockheed Martin in Liverpool, NY receives a $39.1 million firm-fixed-price option for SEWIP Block 2 System low-rate initial production units. Lockheed Martin had originally announced it as a $57 million contract (vid. March 26/13), but if this is the same production year, the LRIP Lot 1 total appears to be $70 million instead.

Work will be performed in Syracuse, NY (68%), and in Lansdale, PA (32%), and is expected to be complete by September 2014. All funding is committed immediately by US Naval Sea Systems Command in Washington, DC (N00024-09-C-5300).

April 29/13: Block 1B3. General Dynamics Advanced Information Systems announces a $15 million contract modification to continue SEWIP Block 1B3 development and production.

Since 2003, GD-AIS has partnered with the Navy on the continued evolution of SEWIP through Blocks 1A, 1B1, 1B2 and now 1B3 as the systems integrator. For the 1B3 system, Lockheed Martin MST is supporting GD-AIS as a major subcontractor. Sources: GD-AIS, “General Dynamics Awarded $15 Million to Continue Work on U.S. Navy’s Surface Electronic Warfare Improvement Program”.

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage.

This budget is an important inflection point for SEWIP, as critical production approvals are now in place. The procurement budget request jumps from $92.3 million in FY 2013 to $203.4 million, and is set to increase further in the coming years, reaching $372.1 million in FY 2018. The overall procurement program is $5.297 billion.

March 26/13: Block 2, LRIP-1. Lockheed Martin Corp. in Liverpool, NY receives a $30.6 million contract modification, exercising firm-fixed-price options for low-rate initial production SEWIP Block 2 units.

Work will be performed in Syracuse, NY (68%), and Lansdale, PA (32%), and is expected to be complete by September 2014. All funding is committed immediately, and will be managed by US Naval Sea Systems Command in Washington, DC (N00024-09-C-5300). See also Lockheed Martin, who values it at $57 million, but subsequent orders (q.v. May 29/13) appear to sum to $70 million instead.

March 22/13: Lockheed Martin Corp. in Liverpool, NY received a $27.4 million modification and restructuring of the SEWIP Block 2 contract. The restructuring converts fixed-price with incentive-options for Block 2’s System long-lead time pre-production material to firm-fixed-price options. All funds are committed immediately.

Work will be performed in Syracuse, NY, and is expected to be complete by March 2014. US Naval Sea Systems Command in Washington, DC manages the contract (N00024-09-C-5300).

Block 2 contract restructured, 1st LRIP order

Jan 17/13: DOT&E Testing Report. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). SEWIP Block 2 is included only in passing:

“At present, there exists only one each of the Kappa, Uniform, and Gamma EW simulators. These simulators are flown on Lear Jets against shipboard EW systems. SEWIP Block 2 is the latest EW system under development. Two of these simulators are needed (one for each Lear Jet) so that threat-realistic stream raid profiles can be used to adequately test the SEWIP Block 2 in FY14. An estimated development/procurement cost is $5 Million.”

FY 2011 – 2012

Block 1B1 and 1B2 production; Block 2 full SDD contract and CDR; Budget documents provide some updates; Vendors thinking about Block 3.

Aug 1/12: Block 3. Lockheed Martin and Raytheon demonstrate their proposed SEWIP 3 solution during the multinational Rim of the Pacific (RIMPAC) maritime exercise near Hawaii. It went to sea aboard Lockheed Martin’s mobile Integrated Common Electronic Warfare System (ICEWS) test bed. Lockheed Martin.

Feb 13/12: The USA’s FY 2013 budget documents include documents that don’t break SEWIP spending out specifically, but do discuss some past SEWIP activities and future plans, as part of a larger suite of research:

“[2011] Continued the Enhanced Surface Electronic Warfare Improvement Program (SEWIP) Transmitter FNC effort by starting system architecture design and Low Voltage Gallium Arsenide (GaAs) High Power Amplifier (HPA) Monolithic Microwave Integrated Circuit (MMIC) purchases. This effort develops affordable and reliable solid state transmitter technologies to engage anti-ship cruise and ballistic missile RF seekers.

[2013] Complete Enhanced SEWIP Transmitter – Conduct a final test of the enhanced Surface Electronic Warfare Improvement Program (SEWIP) transmit array in the anechoic chamber…. Complete Enhanced Surface Electronic Warfare Improvement Program (SEWIP) Transmitter – Demonstrate full enhanced SEWIP array performance in a relevant field environment.”

Jan 31/12: Block 3. Lockheed Martin (SEWIP Block 2) and Raytheon (original SLQ-32) announce that they’re teaming to compete for SEWIP Block 3, whose details aren’t clear yet. Lockheed Martin | Model of their proposed solution [JPG graphic, 2.3 MB].

July 18/11: Block 1. General Dynamics Advance Information Systems (GD-AIS), Inc.in Fairfax, VA receives cost-plus-fixed fee job orders estimated at $9.9 million to continue systems engineering and system software/firmware support for SEWIP Blocks 1A, 1B1, 1B2, and 1B3.

Work will be performed in Fairfax, VA, and is expected to be complete by January 2015. The basic ordering agreement was not competitively procured because the US Naval Surface Warfare Center, Crane Division in Crane, IN determined there was only one responsible source, and no other suppliers will satisfy the agency requirements (N00164-11-G-PM04).

March 16/11: FY 2011 Block 1. General Dynamics Advanced Information Systems in Fairfax, VA receives a $7 million contract modification, exercising firm-fixed-price options for FY 2011 SEWIP Block 1B1 and 1B2 full-rate production and spares.

Work will be performed in Fairfax, VA, and is expected to be complete by July 2012. US Naval Sea Systems Command in Washington Navy Yard, DC manages the contract (N00024-09-C-5396).

March 15/11: Block 2. Lockheed Martin announces a successful critical design review (CDR) for SEWIP Block 2. Lockheed Martin’s SEWIP program director, Joe Ottaviano, notes that the CDR’s success serves as the contractual go-ahead to produce 2 system prototypes by 2012.

Block 2 CDR

FY 2010 – 2011

Block 1B3 development; Block 2 development contract & PDR.

Aug 11/10: Testing. Raytheon Integrated Defense Systems in Tewksbury, MaA receives a $36.1 million contract modification (N00024-05-C-5346) for mission systems equipment (MSE) that will be used on the US Navy’s Self Defense Test Ship, in support of the Anti-Air Warfare Self Defense Enterprise Test and Evaluation Master Plan. The equipment will support the DDG 1000 and CVN 78 classes of ships, which use the new Dual Band Radar. Raytheon will also conduct follow-on operation test and evaluation efforts for the Evolved Sea Sparrow Missile (RIM-162 ESSM) and Surface Electronic Warfare Improvement Program (SEWIP).

July 28/10: Block 2. Lockheed Martin announces that the U.S. Navy has approved their SEWIP Block 2 upgrade design, in a Preliminary Design Review. This is a significant milestone under the initial design contract (vid. Sept 30/09 entry).

Block 2 PDR

July 8/10: Lockheed Martin Corp. in Liverpool, NY received a $51.1 million modification to a previously awarded contract (N00024-09-C-5300), exercising the cost-plus-incentive-fee option for SEWIP Block 2 system development and demonstration.

Work will be performed in Syracuse, NY (74.5%); Lansdale, PA (13.7%); and Morgan Hill, CA (11.8%). Work is expected to be complete by January 2013. US Naval Sea Systems Command in Washington Navy Yard, DC manages the contract (N00024-09-C-5300).

Block 2 SDD

March 25/10: Block 1. General Dynamics Advanced Information Systems, Inc. in Fairfax, VA received a $12.4 million modification to a previously awarded contract (N00024-09-C-5396), exercising a cost-plus-fixed-fee option for FY 2010 SEWIP Block 1B engineering services. It also exercises firm-fixed-price options for FY 2010 SEWIP Block 1B1 production units and spares, and for Block 1B2 production units, modification kits, and spares.

Work will be performed in Fairfax, VA (65%), and Annapolis Junction, MD (35%), and is expected to be complete by December 2012. The Naval Sea Systems Command in Washington, DC manages this contract.

Sept 30/09: Block 2. Lockheed Martin Corp. in Liverpool, NY receives a $9.9 million cost plus incentive fee contract for the Preliminary Design of the Surface Electronic Warfare Improvement Program (SEWIP) Block 2.

Lockheed Martin’s Nov 2/09 release says that their team will provide a modular solution based on the Integrated Common Electronics Warfare System that was demonstrated at sea in summer 2008, using commercial-off-the-shelf (COTS) electronics. The company confirmed that it remains partnered with ITT, and their team will produce a preliminary design by June 2010. If development is successful, there will be no re-compete, and production options could total $166.9 million.

Work will be performed in Liverpool, N.Y. (76%); Lansdale, PA (13%), and Morgan Hill, CA (11%). This contract was competitively procured under full and open competition, and 3 offers were received (Lockheed/ITT, GD/BAE, and Northrop Grumman) by the Naval Sea Systems Command in Washington Navy Yard, D.C. (N00024-09-C-5300). See also Lockheed Martin.

Team Lockheed wins SEWIP Block 2 development

March 31/09: Block 1. General Dynamics Advanced Information Systems, Inc. in Fairfax, VA received a $40 million not-to-exceed contract for Surface Electronic Warfare Improvement Program (SEWIP) Block 1B research and development, and production requirements. This contract includes the continued design and development of SEWIP Block 1B3, with a specialized HGHS (High Gain High Sensitivity) subsystem, to enhance the SLQ-32’s detection capabilities against emerging threats, and full rate production of SEWIP Block 1B2 units.

GD-AIS has been the SEWIP program’s lead integrator since 2003. Work will be performed in Fairfax, VA (60%) and Syracuse, NY (40%), and is expected to be complete by July 2011. This contract was not competitively procured by the Naval Sea Systems Command in Washington, DC (N00024-09-C-5396).

Dec 3/08: Block 2 competition. Defense Daily offers a roundup of the SEWIP Block 2 program competition between GD/BAE, Lockheed/ITT, and Northrop Grumman, who’s thinking about adapting the system it’s developing for the Navy’s DDG-1000 Zumwalt Class destroyers. Read: “Industry Readying For Navy’s Release of SEWIP Block 2 RFP.”

Dec 1/08: Block 1. Lockheed Martin Maritime Systems and Sensors wins a contract from General Dynamics Advanced Information Systems, Inc., to develop and produce SEWIP Block 1B3’s High Gain, High Sensitivity (HGHS) sub-system. The contract includes the topside antenna systems, the below decks signal processor, and the processing algorithms that accompany the processor. It is valued at up to $36 million including options, and was awarded after a competitive bidding process. GD-AIS.

Dec 1/08: Block 2 competition. Lockheed Martin and ITT announce that they’ve teamed up to compete for the SEWIP Block 2 contract. Lockheed Martin.

October 23/08: Block 2 competition. General Dynamics and BAE Systems announce that they’ve teamed up to compete for the SEWIP Block 2 contract. Their solution is called “Sea Lightning.” BAE Systems.

Additional Readings

• DID – InTop: Sorting out Ships’ Topside Mess. Northrop Grumman has explicitly said that these efforts will lay the hardware and controller foundations for SEWIP 3.

• US Navy – Surface Electronic Warfare Improvement Program (SEWIP).

• General Dynamics AIS – Surface Electronic Warfare Improvement Program (SEWIP).

• Lockheed Martin – Electronic Warfare. Naval EW page, includes SEWIP.

• Lockheed Martin – Integrated Common Electronic Warfare System (ICEWS) Brochure [PDF]. ICEWS forms the basis for SEWIP Block 2.

• Raytheon – AN/SLQ-32 (V).

• Global Security – AN/SLQ-32 Electronic Warfare (EW) system.

• Harold Lee Wise – Inside the Danger Zone: The U.S. Military in the Persian Gulf, 1987-1988. Includes what is very probably the best public account of the attack on the USS Stark.

XM110 Rifle, firing:
vid. 2nd one back
(click to view full)

In this war, snipers matter in close-quarters urban fights. So does penetrating power. Accurate ranged lethality is equally important for squads in open areas, where engagement distances can easily make 5.56mm rounds ineffective. Bolt-action sniper rifles solve these problems, but can get your best people killed in close-up automatic firefights. Semi-automatic weapons have traditionally been less reliable and accurate, but offer the only reasonable approach that covers both extremes.

The result has been the emergence of a hybrid approach, on both a people level and a technical level. On the human end, militaries like the Americans and British are adopting “designated marksman” or “sharpshooter” roles in normal infantry squads, who aren’t full snipers but do have additional training and qualification. On the technical side, gun makers are fielding semi-automatic systems that offer nearly bolt-action accuracy out to 800-1000 meters, but can also be used in closer-quarters firefights. The British have hurried the L129A1 to their infantry squad sharpshooters, but the Americans have a longer running program, which is beginning to ramp up production and fielding…

The XM110 SASS

M24 sniper system
(click to view full)

The M110 is intended to replace the M24 Sniper Weapon System used by snipers, spotters, designated marksman, or squad advanced marksmen in the US Army. In 2006, the Army projected total buy of 4,492 systems. M24 orders continued into early 2010, however, and it seems likely that both will serve together for a few years.

The XM110 originally arose as units complained about their low ability to engage light-skinned vehicles, and to shoot through basic urban obstacles. More than a few units turned to captured Soviet-era 7.62x39mm or 7.62x54mm weapons, or old American 7.62x51mm M14s for this purpose, but those were just expedients. Given the twin importance of stopping power and snipers, soldiers asked for an accurate 7.62 mm NATO caliber marksman’s weapon, that could also be used in a close urban fight. The American requirement for a new semi-automatic sniper system was released at the end of 2004, and drew formal responses from 5 candidate systems.

In the end, the SASS contract was awarded in late September 2005 to Knight’s Armament Company of Titusville, FL, who submitted a modified version of the 7.62x51mm Mk11 MOD0 weapon that was descended from their SR-25 and used by Navy SEAL teams.

M110
(click to view full)

Unlike previous sniper rifles such as the M24, which have mostly been bolt-action weapons, the 7.62mm XM110 Semi-Automatic Sniper system (SASS) offers a higher rate of fire thanks to its semi-auto action, and 10 or 15-round magazines. A metal tube that fits covers the rifle’s 20″ barrel and significantly reduces the weapon’s observable signature when fired. It dissipates the tell-tale blast, and eliminates the blatantly obvious cloud of dust that would otherwise rise off the ground in locations like Iraq and Afghanistan.

Changes from the Mk11 MOD0 include the above-mentioned suppressor that changes the dynamics but not point of aim/point of impact; buttstock changes; different mounting rails; different trigger components; an ambidextrous safety selector; different weapon color; “drag bags”; carrying cases; and shipping containers.

The M110 rifle weighs 7 kg/ 16 pounds without its magazine, and the complete system has a new sniper-spotting scope (Mark 4/ XM151) manufactured by Leupold. “We’re also qualifying the XM151 spotting scope that has the same reticle in it that the sniper sees in the Mark 4 scope on the XM110,” said Army product manager Lt. Col. Kevin P. Stoddard back in July 2006. Both scopes are manufactured by Leupold, and the new spotting scope will make the spotter mission easier when the team is operating with other sniper weapons.

Subsequent experience in Afghanistan would add even more weight to these decisions. The range limitations of 5.56mm weapons have made themselves felt, and captured 7.62mm Russian/Chinese designs generally have accuracy issues. The problem is leading to basic infantry shifts like fielding more 7.62mm M240 machine guns in place of 5.56mm M249 Minimis, and doubling the number of 7.62mm NATO caliber M14 EBR rifles per infantry squad to 2. The M110s could also begin to play a role in these tactical developments, if they are supplied in quantity to squad designated marksmen, as well as dedicated sniper teams.

Contracts & Key Events

M110 Sniper Team
(click to view full)

Unless otherwise specified, all contracts are managed by the US Army TACOM contracting Center in Rock Island, IL, and involve Knight’s Armament Co. in Titusville, FL

December 24/18: New batch on order The US Army is buying more sniper rifles for its troops. Knights Armaments will deliver an unspecified number of M110 semi-automatic sniper rifles at a cost of $16.5 million. The M110 is a lightweight, semi-automatic, air-cooled, gas-operated, magazine-fed, shoulder-fired weapon that fires NATO-standard ammunition. The M110 Semi-Automatic Sniper System (SASS) has been in service since 2008. Work locations and funding will be determined with each order. Deliveries are expected to end by November 20, 2024.

June 9/10: A $9 million firm-fixed-price contract for 803 M110 semi-automatics sniper weapon systems. Work is to be performed in Titusville, FL with an estimated completion date of June 30/11. One bid was solicited with one bid received (W52H09-10-C-0061).

June 12/08: The US Army announces the results of its “Greatest Inventions of 2007” contest. The M110 is one of the winners. US Army | DID.

April 23/07: A U.S. Army story says that soldiers from Task Force Fury in Afghanistan are the first soldiers in a combat zone to receive the M110. The trial goes well, and modifications are suggested.

Sept 28/05: the US Army awards KAC (Knight’s Armament Company) a contract to develop the XM110 Semi-Automatic Sniper System. Source.

Additional Readings

• Knight’s Armament – M110 Semi-Automatic Sniper System

• Jane’s – Knight’s Armament SR-25/Mk 11/M110 SASS 7.62 mm rifles (United States), Sniper and special purpose rifles

• US Army (July 7/11) – Team zeroes in new sniper system

• Special Weapons (August 2009) – Knight’s M110 SASS 7.62mm

• The Firearm Blog (Jan 20/09) – iPod Touch mounted on M110 Sniper Rifle. For the ballistics computing application, of course. And the occasional rendition of “I don’t like Mondays…,” when embracing the suck.

• Defense Tech (Oct 30/07) – Aberdeen Outtakes: The M110 Sniper Rifle. Incl. video.

• Soldier of Fortune, via Military.com (Aug 21/07) – The Army’s New Sniper Rifle

• AUSA Army Magazine (July 1/06)- XM110 Semi-Automatic Sniper System

• Winds of Change – Taking Back the Infantry Half-Kilometer. Links to official report and related materials.

• NY Times At War: Notes from the Front Lines – The Weakness of Taliban Marksmanship. And how they make it work for them anyway. Effective, accurate counterfire at range offers an especial advantage against such opponents.

• Gannett’s Army Times (March 23/10) – Marksmen issued better rifles in Afghanistan. American “squad designated marksmen,” that is – and the weapons are modified M14s, so far.

Latest updates: Fleet upgrades to UH-60L; Final helis make Saudi Arabia one of the last UH-60L customers.

UH-60L: Leaving the LZ
(lick to view larger)

On July 20/06, the US DSCA announced Saudi Arabia’s official request to buy 24 UH-60L Black Hawk helicopters, plus spares and support. The UH-60L Black Hawk is currently the USA’s mainstay utility helicopter, serving in various configurations in all operating theaters and theaters of war; the upgraded UH-60M is just ramping up production, and is the subject of a 2010 DSCA request to equip Saudi Arabia’s National Guard.

Saudi Arabia recently issued the final piece of that contract.

Contracts & Key Events

UH-60L Black Hawk
(click to view full) The Saudis also operate a number of other Sikorsky helicopter types. In particular, their Ministry of the Interior operates S-76s and S-92 Superhawks, and was the 1st customer for Sikorsky’s new S-70i Black Hawk.

 

December 24/18: Kits on order! Saudi Arabia is continuing its shopping spree and buys more Blackhawk kits. The Foreign Military Sales contract is worth $59 million and procures UH-60M kits from Sikorsky. The UH-60M incorporates a number of new features, such as a fly-by-wire flight control system, a glass cockpit with with a Common Avionics Architecture System (CAAS), and a fully authorized digital engine control (FADEC). Work will be performed at Sikorsky’s facility in Stratford, Connecticut; and has an estimated completion date of May 31, 2022. The contract is entirely paid with FY2019 Army operations and maintenance funds.

January 16/18: Contracts Saudi Arabia will receive 17 unique UH-60 Blackhawk helicopters following the award of a $193.8 million US Army contract to manufacturer Sikorsky last Thursday. Under the terms of the agreement, eight UH-60Ms will be delivered to the Saudi Arabian National Guard, while the other nine will go to the Royal Saudi Land Forces Airborne Special Security Forces. Work will take place at Stratford, Conn., with a scheduled completion time of December 2022. Fiscal 2018 foreign military sales funds in the amount of $11,163,000 were obligated at the time of the award.

July 5/17: Lockheed Martin subsidiary Sikorsky has landed a $3.8 billion contract for the multi-year production and support for Black Hawk helicopters to the kingdom of Saudi Arabia. The US DoD contract will run until June 30, 2022 and includes the provision of program management, systems engineering, and technical data on the aircraft. In use by over 27 nations, many variants of the Black Hawk have been developed in order to perform a wide variety of missions including troop and cargo transport, air assault, special operations, medical evacuation, search-and-rescue, aerial firefighting and other missions. The variant exported to Saudi Arabia is designated the S-70 Desert Hawk.

Nov 14/11: Sikorsky announces a follow-on contract to upgrade the RSLFAC’s 12 UH-60A helicopters to the UH-60L configuration. Wasn’t this covered by the May 3/10 agreement? DID is investigating.

April 28/11: Sikorsky Aircraft Corp. in Stratford, CT receives a $26.8 million firm-fixed-price contract, and representatives confirm to DI that this is for the last 2 Saudi UH-60L Black Hawk helicopter airframes under this FMS case. They will be identical to the previous 22 aircraft, and are among the very last UH-60L helicopters Sikorsky is manufacturing and delivering to any client.

Work will be performed in Stratford, CT, with estimated completion by Sept 30/12. One bid was solicited with 1 bid received by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL, on behalf of its Saudi GFMS customer (DAAH23-02-C-0006).

May 3/10: Sikorsky Aerospace Services announces a contract with the Royal Saudi Land Forces Aviation Command (RSLFAC) to upgrade its fleet of UH-60A/S-70A Black Hawks to the more modern UH-60L configuration.

Based on the success of the US Army’s own H-60 Helicopter Recapitalization and Upgrade Program, the Saudi A-to-L conversion plan incorporates key improvements: a T700 to T701D engine upgrade for increased power and reliability; upgraded flight controls, avionics and instrument panel modifications; a new Aircraft Flight Control Computer (AFCC); as well as new wiring harness, high speed shaft and seal lead acid battery.

Aug 5/08: Sikorsky Aircraft Corporation in Stratford, CT receives a $286 million firm-fixed-price contract for UH-60L helicopters, to include technical support, technical publication and Ground Station Radios for Royal Saudi Land Forces.

Work will be performed in Stratford, CT and is expected to be complete by Sept 30/11. There was 1 bid solicited on Oct 4/2000, which covered UH-60L sales to countries like the USA as well as Saudi Arabia. The contract will be managed by US Army Aviation and Missile Command in Redstone Arsenal, AL, on behalf of their Foreign Military Sale client (DAAH23-02-C-0006).

July 20/06: The US DSCA announces [PDF] Saudi Arabia’s official request to buy 24 UH-60L Black Hawk utility helicopters, plus spare and repair parts, communications and support equipment, publications and technical data, personnel training and training equipment, contractor engineering and technical support services and other related elements of logistics support.

“Saudi forces have used rotary wing assets in numerous anti-terrorism operations within their borders and view their ability to quickly move troops around the country as a critical capability. The helicopters will allow Saudi Arabia to exercise a more flexible and maintainable operation for the protection of critical infrastructure.”

The cost is expected to be up to $350 million, but that will depend on the details of the contract(s), if any. United Technologies subsidiary Sikorsky and General Electric (engines) will be the principal contractors.

Though Saudi Arabia already operates the S-70-A1L Black Hawk, implementation will require the assignment of one Contract Field Support Representative to Saudi Arabia for up to 2 years, and will require the assignment of several U.S. Government Quality Assurance Teams to Saudi Arabia when the aircraft arrive in country.

Americas

Raytheon is being contracted to support the US Navy with Air and Missile Defense Radar (AMDR) integration and production efforts. Priced at $114 million, the contract provides for continued combat system integration and test services including engineering and training; software and depot maintenance, as well as field engineering services and procurement of spare parts. The AMDR, designated AN/SPY-6(V), will fulfill integrated Air and Missile Defense requirements for multiple ship classes. The AN/SPY-6 is 30 times more sensitive than its predecessor, its additional sensitivity supercharges the vessel’s capabilities in anti-air warfare and ballistic missile defense. Work will be performed at multiple locations throughout the US. They include Marlborough, Massachusetts; Kauai, Hawaii; Portsmouth, Rhode Island; San Diego, California; Fair Lakes, Virginia and Moorestown, New Jersey. The contract includes options which could bring the total value of the order to $357 million and is expected to be completed by December 2019.

Boeing is receiving additional funding to continue research on the MQ-25 Stingray. The contract modification is valued at $90.4 million and is expected to be completed in August 2024. Under the contract, Boeing will perform a number of studies and analysis related to the engineering, manufacturing and development phase of the MQ-25 Stingray. The Stingray will be the Navy’s next ‘Group 5’ aircraft. With its implementation the US Navy seeks to close the gap with between UAS and manned aircraft by adding a system that is designed from the outset to operate within meters or less of large manned aircraft. The UAV will have the capacity to carry 15,000 pounds of fuel and will be used to refuel the F/A-18 Super Hornet, EA-18G Growler, and F-35C fighter jets, extending their range and time in the air significantly. Work will be performed at Boeing’s factory in St. Louis, Missouri.

The US Navy and Army are buying more GQM-163A Coyote target missiles. Orbital Sciences will deliver 14 full-rate production Lot 13 missiles to the Navy and one to the US Army at a cost of $45.5 million. The GQM-163A Coyote supersonic sea skimming target is designed to provide an affordable target to simulate supersonic sea-skimming and other emerging supersonic anti-ship cruise missiles. It also supports research in ship-defense systems and fleet training. The supersonic target drone is designed to help Navy ship crews learn to defend themselves against modern anti-ship missiles like the French Exocet and the Russian-made SS-N-22 Sunburn and SS-NX-26 Oniks. The Coyote target missile design integrates a 4-inlet, solid-fuel ducted-rocket ramjet propulsion system into a compact missile airframe 18 feet long and 14 inches in diameter. The non-recoverable target missile achieves cruise speeds of over Mach 2.5, with a range of approximately 60 nautical miles at altitudes of less than 20 feet above the sea surface. Work will be performed in Chandler, Arizona; Camden, Arkansas; Vergennes, Vermont; Lancaster, Pennsylvania and Hollister, California. Performance of the contract is scheduled for completion by December 2022.

Middle East & Africa

The Burkinabe Army is the latest known user of Otokar’s Cobra APC, as reported by Jane’s. Burkina Faso showed off its new armoured vehicles during the country’s Independence Day parade in Manga on December 11. The Cobra family of vehicles has been in service since 1997. The vehicles have a compact profile and are transportable by aircraft, helicopter, truck and rail. The Cobra has an all-welded steel hull with wide, fully opening side and rear doors, allowing rapid exit of the crew when required. The APCs can be fitted with various typed of weapon stations and turrets that can be armed with 40mm grenade launchers and 7.62mm or 12.7mm machine guns. A V8 turbo diesel engine provides 190hp, allowing for a maximum road speed of 70 mph. The vehicle is manned by two crew and can carry a further nine. A source told Jane’s that an unspecified number of Cobras were purchased, some of which were delivered since September. The first batch of five APCs is supporting counter-insurgency operations in the country’s eastern region. Other operators include Algeria, Bahrain, Nigeria, Pakistan and the United Arab Emirates.

Europe

Hungary becomes the launch customer of Saab’s Deployable Aircraft Maintenance Facility (DAM). According to the company, DAM is a mobile hangar solution that enables enhanced aircraft maintenance capacity combined with superior protection. DAM provides capability equivalent to stationary maintenance infrastructure, but at a fraction of the cost. The facility requires minimum logistical footprint and maintenance. DAM is highly flexible and can be rapidly deployed, making it suitable for remotely located and dispersed forward bases. DAM is comprised of a robust aluminium frame covered by a high-strength PVC fabric. A range of container assemblies give DAM an enhanced workshop capacity. DAM can be deployed within 48 hours, with assembly done with manpower only. Hungary is currently operating 14 Gripen fighter jets and will receive its new Deployable Aircraft Maintenance Facility sometime in 2019.

France launches a new military imaging satellite. CSO-1 is the first of three identical satellites, which are replacing France’s ageing Helios constellation. The next-generation of satellites is expected to achieve IOC by 2021 and will provide European military and civilian intelligence agencies with 800 very high-resolution black and white, color, and infrared images per day. CSO-1 and CSO-3 (scheduled to launch in 2021), will each perform reconnaissance missions at 800 km altitude; CSO-2 will join its sister satellite in 2020 and will conduct identification missions at an altitude of 480 km. The CSO satellites are a joint product of Airbus Defense and Space and Thales Alenia Space. The constellation is a component of Europe’s €1.75 billion MUSIS, or Multinational Space-based Imaging System.

Asia-Pacific

The Japanese government agrees on a multi-billion defense procurement plan. Released on Tuesday afternoon, the defense plan seeks to buy a number of fighter jets shipborne unmanned aircraft and submarines over the next five-years at a cost of $243 billion. The document, known the National Defense Program Guidelines and the Mid-Term Defense Plan, includes the purchase of 105 additional F-35 Lightning II JSFs, a VTOL UAS for its new multipurpose destroyers and 12 more Kawasaki P-1 maritime surveillance planes. The defense-spending plan will also likely boost Japan’s industry, due to several projects being handled by local companies.

Today’s Video

Watch: Lockheed Delivers First LRASM Anti-Ship-Missiles for B-1B Lancer

UCAS-D/ N-UCAS concept
(click to view full)

The idea of UAVs with full stealth and combat capabilities has come a long way, quickly. Air forces around the world are pursuing R&D programs, but in the USA, progress is being led by the US Navy.

Their interest is well-founded. A May 2007 non-partisan report discussed the lengthening reach of ship-killers. Meanwhile, the US Navy’s carrier fleet sees its strike range shrinking to 1950s distances, and prepares for a future with fewer carrier air wings than operational carriers. Could UCAV/UCAS vehicles with longer ranges, and indefinite flight time limits via aerial refueling, solve these problems? Some people in the Navy seem to think that they might. Hence UCAS-D/ N-UCAS, which received a major push in the FY 2010 defense review. Now, Northrop Grumman is improving its X-47 UCAS-D under contract, even as emerging privately-developed options expand the Navy’s future choices as it works on its new RFP.

N-UCAS: Programs & Potential

X-47B concept
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In early 2006 the future of DARPA’s J-UCAS program seemed uncertain. It aimed to create Unmanned Combat Aerial Vehicles (UCAV) for the USAF and Navy that could approach the capabilities of an F-117 stealth fighter. Boeing’s X-45C was set to face off against Northrop Grumman’s X-47B Pegasus, the program had demonstrated successful tests that included dropping bombs, and aerial refueling tests were envisioned. J-UCAS was eventually canceled when the services failed to take it up, but the technologies have survived, and the US Navy remained interested.

Like the F-117, a UCAV’s self-defense would involve remaining undetected. While UCAVs can theoretically be built to execute maneuvers no human pilot could handle, the pilot’s awareness of surrounding events would be quite limited. The X-47B isn’t being designed to do what the type inherently does poorly, but to do what the type does inherently well: be stealthier than manned aircraft, and fly reliably on station for days using aerial refueling support.

If Northrop Grumman or emerging competitors can overcome their technical and operational challenges, and if UCAV reliability lets them match the 2-3 day long mission profiles of Northrop Grumman’s RQ-4 Global Hawks, the US Navy would receive the equivalent of a carrier-borne F-117 stealth fighter, with improved stealth and no pilot fatigue limits. That would open up entirely new possibilities for American carriers.

If aerial refueling support is present behind the front lines, an N-UCAS wing could easily sally forth to hit targets thousands miles from their host carrier, while pilots inside the ship fly in shifts. The X-47s would fly a much shorter distance back to aerial tankers as needed, and only return to the steaming carrier several days later, or when their weapons had been used up. As a concrete example, in an emergency a carrier could launch UCAVs as it left Gibraltar at the gate of the Mediterranean, then fly them to the Persian Gulf and keep them on patrol using USAF aerial refueling tankers, all the while steaming to catch up. As the carrier got closer to the Arabian Sea off of Oman, the UCAVs would get more and more loiter time over their target area, and the “chainsaw” would get shorter and shorter.

First Step: UCAS-D / X-47B

Concept no more
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N-UCAS (Naval Unmanned Combat Air System) is the US Navy’s broader umbrella initiative to define/develop/produce a fleet of unmanned, carrier based strike and surveillance aircraft. The UCAS-D demonstration program is a subset of that initiative. If the demonstrations go well, the Navy may progress to an Unmanned Carrier-Launched Airborne Surveillance and Strike (UCLASS) program.

In July 2007, Northrop Grumman’s X-47B Pegasus beat Boeing’s X-45C to win the UCAS-D development contract. Northrop Grumman’s Aug 3/07 release describes their mission as:

“The UCAS-D effort will mature critical technologies, reduce unmanned air system carrier integration risks and provide information necessary to support a potential follow-on acquisition milestone.”

Translation: show us that this can work, and demonstrate carrier-based launches and recoveries of a tailless, autonomous, “LO-relevant” aircraft. “Low Observable relevant” means that its outer shape must reflect stealth requirements, but without any of the operational stealth coatings and other expensive measures. That makes sense, since UCAS-D is only about aerodynamics and control. Eventually, follow on programs like UCLASS will have to test stealth as well, but UCAS-D will be about the basics.

UCAS-D has 2 big technical challenges. One is safe, reliable flight and landings in carrier-controlled airspace, for a stealth aircraft that may not always be visible on radar. Testing appears to be working, and combined manned/ unmanned evolutions have begun. The other big challenge is successful and safe aerial refueling.

Next Step: UCLASS

Phantom Ray

Northrop Grumman’s UCAS-D team hopes that by completing the UCAS-D funded demonstration phase, they’ll be able to offer an inherently conservative service a proven UCAV option, with a more complete set of advanced capabilities than privately-developed or late-moving competitors.

The USA’s Naval Aviation Master Plan currently includes provisions for a Navy UCAS (N-UCAS) around 2025. If UCAS-D work goes very well, and the US Navy follows through on its shift toward an X-47B-class UCAV that can be used for limited missions, pressure will build for much earlier deployment. There are already indications of pressure along those lines, and the UCLASS RFI sets a goal of fielding a limited capability UCAV on board American carriers by 2018 or so.

Barring continued and substantial pressure from above, however, the level of cultural shift required by the naval aviation community is likely to slow down any deployment of advanced UCAVs on board ships. That is already happening to UCLASS, which has seen its strike role shrink while the Navy publicly talks about making surveillance its main mission. That would be less threatening to future manned aircraft programs, but it may not be the best use of UCAV technology, and the Navy is already finding itself at odds with Congress on this score. A priority on surveillance also shrinks the need for stealth, which would give General Atomics’ conventional airframe design a big advantage over its 3 tailless flying wing competitors.

Predator C
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If and when the US Navy proceeds with a full Unmanned Combat Air Vehicle deployment program, the X-47 will have competitors. The 3 additional recipients of initial UCLASS study contracts include:

General Atomics. They were the first competitor out of the gate, expanding their jet-powered Predator C “Avenger” research program to include a carrier-capable “Sea Avenger” as well.

Boeing. Boeing already makes F/A-18 Super Hornet naval fighters, and their privately-developed X-45 Phantom Ray UCAV stems from the same DARPA J-UCAS program that produced the X-47B UCAS-D. Northrop Grumman designed their X-47B for carrier operations from the outset, but Boeing developed their X-45C without those compromises, so carrier operations will require added work.

Lockheed UCLASS
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Lockheed Martin. This concept comes out of their famed Skunk Works facility, which produced planes like the F-117 Nighthawk stealth fighter. Their work also builds on internal efforts like Polecat UAV, and classified programs like the RQ-170 UAV. They also seem to be making a push to leverage their strength in back-end command and control systems as a selling point, while partnering with control system specialist DreamHammer.

UCAS-D: Program & Team

The first X-47B Pegasus UCAS-D (AV-1) was scheduled to fly in December 2009, but that was pushed back to Q1 of CY 2010, and finally ended up taking place in February 2011. It conducted series of detailed flight envelope and land-based carrier integration and qualification events at Edwards AFB, CA, then returned to NAS Patuxent River, MD to begin land-based carrier landing trials.

AV-2, which is equipped with full refueling systems, was expected to make its first flight in November 2010, and begin testing autonomous aerial refueling (AAR). Early 2011 saw the AV-2 airframe pass static and dynamic load tests, but AV-2’s flights were delayed until AV-1 finishes its own tests, in late 2011, and didn’t take off until November 2011. It began carrier-related testing in 2012, and launched for the 1st time in May 2013. Full launch and landing circuits, and aerial refueling tests, are still on the horizon.

Its first landing was initially set for late 2011, but the firm now talks about some time in 2013. Once autonomous aerial refueling demonstrations begin, the Navy intends to achieve both probe & drogue (USN style) and boom/receptacle (USAF style) refuelings.

Northrop Grumman’s facility in Palmdale, CA is the final assembly site for the X-47B, and the industrial team also includes:

UCAS-D: Northrop Grumman’s X-47B

X-47B 3-view
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UCAVs currently have no real situational awareness of the airspace around them, which makes them sitting ducks for any attack that doesn’t use radar guidance, and isn’t picked up by their radar warning receivers. Even an alerted UCAV currently has few options but to try and change course. That may work against ground threats, but mobile aerial opponents will simply follow and kill them. Their best defense is not to be found. Their best option if found is to make it hard to keep a radar track on them, or to vector in enemy aircraft. This may be why high-end strike UCAVs like the Boeing X-45 Phantom Ray, European nEUROn, British Taranis, and Russian MiG SKAT all use the maximum stealth configuration of tailless subsonic blended wing bodies with shielded air intakes, and attenuated exhausts.

The X-47B’s modified flying wing design and top-mounted air intake reflect this orientation. By removing the pilot and opting for sub-sonic speeds, Northrop Grumman is able to field a design that looks like a more advanced version of its B-2 bomber. Instead of a straight flying wing like Boeing’s competing X-45C, however, their engineers opted for a cranked wing that improves landing characteristics on carrier decks, and makes it easy to use carrier-borne aircrafts’ classic “folding wing” design for improved storage in tight spaces.

This UCAV may be a short plane, but it’s not a small one. The X-47B’s 62.1 foot wingspan rivals the Navy’s old F-14s, and is wider than a Navy F/A-18 Hornet or even a larger Super Hornet. Because of its foreshortened length, however, its storage “spot factor” relative to an F/A-18C Hornet (“1.0”) is just 0.87.

Target and strike
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Pratt & Whitney Canada JT15D-5C turbofan engine powered previous X-47 models, but the UCAS-D will adopt Pratt & Whitney’s F100-PW-220U, a modified variant of the engine that powers American F-16 and F-15 fighters. Subsonic requirements and carrier-based employment changed the engine’s imperatives: it will produce less thrust than its F100 counterparts (just 16,000 pounds), in exchange for efficiency improvements and better protection against the corrosive salt-water environment.

Efficiency matters to this platform. Unrefueled X-47B range is expected to be between 1,500 – 2,100 nautical miles, with a maximum payload of 4,500 pounds. The standard payload is expected to be a pair of 2,000 pound JDAMs, but the weapon bay’s ultimate size and shape will determine its ability to carry other options like strike missiles, JSOW glide bombs, a pair of 4-bomb racks for the GPS-guided Small Diameter Bomb, the forthcoming Joint Air-Ground Missile, etc.

Sensors are currently to be determined, as they aren’t really the point of UCAS-D. Any Navy strike platform is expected to have an advanced SAR radar with Ground Moving Target Indicator (SAR/GMTI), conformal electro-optic day/night cameras, and ESM (Electronic Support Measures) equipment that helps it pinpoint and trace back incoming electromagnetic signals. Given the X-47B’s design’s inherent strengths of stealth and long endurance, additional modules or payloads for tasks like signals collection must surely be expected.

Naval UCAVs: Contracts and Key Events

See also “Boeing to Advance UAV Aerial Refueling” for background and updates regarding unmanned aerial refueling test programs in the US military – which now include UCAS-D/ N-UCAS.

Unless otherwise indicated, The Naval Air Systems Command Patuxent River, MD manages these contracts.

FY 2016 – 2018

December 21/18: Stingray development Boeing is receiving additional funding to continue research on the MQ-25 Stingray. The contract modification is valued at $90.4 million and is expected to be completed in August 2024. Under the contract, Boeing will perform a number of studies and analysis related to the engineering, manufacturing and development phase of the MQ-25 Stingray. The Stingray will be the Navy’s next ‘Group 5’ aircraft. With its implementation the US Navy seeks to close the gap with between UAS and manned aircraft by adding a system that is designed from the outset to operate within meters or less of large manned aircraft. The UAV will have the capacity to carry 15,000 pounds of fuel and will be used to refuel the F/A-18 Super Hornet, EA-18G Growler, and F-35C fighter jets, extending their range and time in the air significantly. Work will be performed at Boeing’s factory in St. Louis, Missouri.

April 18/18: GA unveils deck handling controls Images and video posted by General Atomics have shown a demonstration of the aircraft carrier deck-handling controls for its MQ-25 Stingray unmanned tanker bid by using a pair of motion-sensing director wands and an Avenger unmanned aerial vehicle as a stand-in for its yet-to-be-built prototype. According to the firm, the specially designed director wands are the same size, shape and weight as those used on aircraft carrier decks to direct manned aircraft, such as the F/A-18 Super Hornet. According to Flight Global, General Atomics’ wands use proprietary gesture recognition algorithms to identify standard hand movements, as designated by Naval Air Training and Operating Procedures, and then translates and sends those commands to the MQ-25 air vehicle. They allow directors to fully control aircraft taxi operations on deck using the wand, including lowering and raising the launch bar, spreading and folding the wings, and raising the arresting hook. Rival MQ-25 bidders Lockheed Martin and Boeing have yet to reveal their respective deck handling control tech.

April 11/18 Lockheed drops its industry team Lockheed Martin has unveiled its industry team that, if selected by the US Navy, would develop the MQ-25 Stingray unmanned aerial tanker, company execs released Monday. Suppliers of equipment intended to be used include General Electric’s F404 turbofan engine—used on the F/A-18 Super Hornet—United Technologies—who supply the landing gear found on the F-35C—while Triumph Aerostructures will manufacture the internal structure of the drone. While Lockheed seems to be relying on equipment used on legacy airframes, it may have taken the most risk in its design, putting out a tanker drone concept that doesn’t look much like its competitors. When the Navy rejigged its requirements from a drone that could take on the ISR and strike missions to that of just an unmanned mission tanker, Lockheed threw out is previous design while competitors such as General Atomics and Boeing heavily reused theirs. Furthermore, since Northrop’s retirement from the competition last year, Lockheed is also the only competitor offering a flying wing aircraft as both General Atomics and Boeing have notably put forward wing-body-tail aircraft. The Navy plans to pick an MQ-25 vendor this summer, and will award a contract for the four engineering and manufacturing development aircraft, with an option for three more test assets.

March 12/18: Boeing talks to Aviation Week In an exclusive interview with Aviation Week, Boeing Phantom Works’ MQ-25 Stingray team has spilled some beans on the firm’s effort for the US Navy’s unmanned aerial tanker and its plans to win the contract. Dubbed the T-1 by the firm, the aircraft had been rolled out as early as 2014 but had been kept out of view until December 2017’s teaser reveal on Twitter. The mission tanker contract for which Boeing, Lockheed Martin and General Atomics are all competing for is a fixed-priced award for the development and construction of the first four aircraft. The Navy hopes to purchase up to 72 operational models for carrier deployment and achieve initial operational capability, expected by 2026.

February 15/18: GA’s Industry Partners—Navy talks FY2019 funding The US Navy has pushed initial operational capability (IOC) of the MQ-25 Stingray unmanned aerial tanker into 2026, rather than the rapid acquisition initially planned for 2020. Service officials told a Fiscal Year 2019 budget briefing on Monday that they plan to spend $719 million on research and development for the MQ-25A and now anticipates purchasing the first four aircraft in 2023. Meanwhile, Boeing has been listed by General Atomics Aeronautical System (GA-ASI) as part of its industry team of suppliers entering the Stingray program. The announcement comes after Boeing’s Phantom Works unit revealed before Christmas, its own fully assembled MQ-25 ground test vehicle at its St Louis facility, and the firm maintained that acting as both a prime bidder and a member of the General Atomics team “is good for our customer and reflects our focus on doing what’s necessary to compete, win and grow.” Other suppliers listed by GA-ASI include: Pratt & Whitney for its engines; UTC to design and build the landing gear; L3 Technologies for communications; BAE Systems for software capabilities, mission planning, and cybersecurity; Rockwell Collins for advanced navigation technologies, a new generation of the TruNet ARC-210 networked communications airborne radio and a comprehensive simulation framework; and GKN Aerospace’s Fokker for landing gear technologies.

January 9/18: Boeing Prototype—FAA Registration The Federal Aviation Administration (FAA) has awarded Boeing’s MQ-25 Stingray demonstrator a US aircraft registration, the firm has told Flight Global. The unmanned carrier-based mission tanker prototype, dubbed T1, was unveiled by Boeing on Twitter onDecember 16, and received the registration number, N234MQ, from the FAA on December 26. However, several details usually included, such as the model of the turbofan engine that powers the aircraft, were omitted from the registration. The deadline for bids to the MQ-25 Stingray program were due on January 3, with General Atomics and Lockheed Martin joining Boeing in the competition. While Boeing have been dripping information on their prototype, Lockheed Martin has released only a fragment of its MQ-25 concept aircraft, showing only part of the underside of a wing and a refueling pod.

December 21/17: Prototype Unveiling After a week of teasing its release, Boeing’s Phantom Works unit revealed Tuesday its prototype that will be entered into the US Navy’s MQ-25 Stingray unmanned aerial tanker program. A photograph of the aircraft facing the camera released by the firm shows that Boeing have incorporated a wing-body-tail design, diverting from the original flying wing design it considered putting forward to the precursor of the MQ-25 program—when the Navy prioritized strike and ISR capabilities over mission-tanking for its first carrier-based drone. Engine runs will be conducted before the end of the year, with deck handling demonstrations to follow in the new year. During the demo, prototype operators will taxi the aircraft via remote control and move it within the confines of the deck, as well as validating that the aircraft will engage the launch bar of a catapult. Boeing said first flight will take place when the engineering and manufacturing development contract is awarded.

October 30/17: Northrop Grumman has pulled out of the US Navy’s MQ-25 Stingray unmanned refueler competition. Despite being the company who developed the test platform that proved a UAV could take off and land from an aircraft carrier, CEO Wes Bush cited the Navy’s requirements in the request for proposal issued earlier this month as the reason for the firm’s forfeiture from the race, noting “if you can’t really execute on it and deliver on it to your customer and your shareholders, then you’ve done the wrong thing.” That leaves Boeing, Lockheed Martin and General Atomics still in the race.

October 12/17: US Naval Air Systems Command has released the final request for proposals (RFP) to industry for the unmanned MQ-25 Stingray unmanned aerial tanker. Lockheed Martin, Boeing, Northrop Grumman and General Atomics were all issued the RFP to compete for the air segment of what will be the Navy’s first operational carrier-based unmanned aerial vehicle ahead of an anticipated contract award by September of next year. Basic requirements will have the Stingray deliver about 15,000 pounds of fuel 500 nautical miles from the carrier, with a mission of alleviating the strain on the existing F/A-18E/F Super Hornets that are burning through flight hours while serving as a refueling tanker for other aircraft attempting to land on an aircraft carrier.

September 04/17: The US Navy has said that the inclusion of the MQ-25 Stingray unmanned tanker on its aircraft carriers will extend the range of its carrier-borne fighters by 300 to 400 nautical miles. It is expected to be able to carry 15,000 pounds of fuel at 500 nautical miles from the carrier to the air wing’s strike fighters and capable of refueling between four and six aircraft at range. Navy brass expect the first MQ-25 to be flying mission tanking operations as early at 2019.

July 24/17: A new draft request for proposals released by the US Navy has revealed that the service’s plans for the MQ-25 Stingray will be primarily that of a mission tanker. The draft, published on July 19, made no mention on the unmanned platform’s intelligence, surveillance and reconnaissance (ISR) capabilities, instead outlining the two key performance parameters (KPP) required for the aircraft’s airframes as having both carrier suitability and mission tanker capacity. As a result, the four competitors – Northrop Grumman, Lockheed Martin, Boeing and General Atomics – will only have to prove that their aircraft can take-off and land back on a carrier and do mission tanking.

June 15/17: US Navy aircraft carriers, the USS Dwight D. Eisenhower (CVN 69) and USS George H.W. Bush (CVN 77), will be the first vessels to carry the MQ-25A Stingray, the service’s upcoming unmanned aerial refueling tanker. Both carriers will receive upgrades to include the control stations and data links needed to control the tanker, and while no date for the upgrades have been set, it is believed that Chief of Naval Operations Adm. John Richardson intends to accelerate the deployment of the Stingray and get it on carrier decks as early as 2019. News of the first carriers set for the MQ-25A introduction comes as the Navy decided to reprogram $26.7 million for control systems and data link installation the MQ-25A will need to operate from an aircraft carrier, taking that money from the USS George Washington (CVN-73) during its four-year midlife refueling and complex overhaul (RCOH) in the Fiscal Year 2017 budget.

May 31/17: The US Naval Air Systems (NAVAIR) Command will soon issue a solicitation for engineering, manufacturing and development (EMD) to Boeing, General Atomics, Lockheed Martin and Northrop Grumman. NAVAIR also intends to release a solicitation to those companies for an accompanying contract for studies and analysis supporting the MQ-25 Stingray EMD program. The concepts coming out of the EMD phase are expected to take a stark departure from the preliminary designs, which industry created to support the navy’s original requirement for a stealthy, carrier-launched surveillance and strike aircraft (UCLASS). Such changes include dropping the initial requirement for strike capabilities but will retain surveillance capabilities with the inclusion of a 19-23in-diameter forward looking infrared sensor turret.

March 23/17: The US Navy’s MQ-25A Stingray unmanned aerial tanker is likely to have a wing-body-tail design after Lockheed Martin’s Skunk Work division found that a flying wing design is not the best aerodynamic shape for the service’s latest requirements. While the Navy had initially intended a surveillance and possible strike capability for the aircraft, the current requirements suggest a strong emphasis on a tanking role and less on ISR. As a result, competing firms Lockheed Martin, Northrop Grumman, General Atomics and Boeing are likely to redesign their bids for the competition.

October 24/16: Four companies have been awarded contracts by the US Navy to conduct risk reduction work on their designs for the MQ-25 Stingray. Boeing, General Atomics Aeronautical Systems and Lockheed Martin received contracts for $43 million each while Northrop Grumman received $35.8 million. The risk reduction work will see the companies alter previous designs of the MQ-25 as an unmanned strike bomber to fit its new role as an aerial tanker under the carrier-based air refueling system (CBARS) program.

September 27/16: Contracts worth $43 million each have been doled out to Lockheed Martin and Boeing in order “to conduct risk reduction activities in support of the MQ-25 unmanned carrier aviation air system.” Both companies are expected to complete their work on the UAV by October 2017. Now known as the Stingray program, the UAV integrates the first operational, carrier-based, catapult-launched drone and will provide long-endurance ISR and organic refueling capabilities for the carrier air wing.

August 22/16: Contractors aiming to secure deals in relation to the Navy’s MQ-25A program have been given vague hints at what the service is expecting. Hopefuls looking to secure a slice of the action have been told they need to get that “sweet spot” between supporting mission tanking and intelligence, surveillance and reconnaissance (ISR) missions. Born out of the scrapped Carrier-Based Aerial Refueling System (CBARS) program, the MQ-25 Stingray looks to include higher endurance for ISR capabilities in addition to just refueling. A lot of food for thought for those looking to get involved, but at least the initial “stealth tanker” concept has been shelved, for now.

July 19/16: While speculation over its name has been floated for some time, the US Navy’s first carrier unmanned aerial vehicle has been officially named. Known as the Carrier Based Aerial Refueling System (CBARS) program, the service’s Material Command has now designated the aircraft MQ-25A with the name “Stingray.” Initially conceived as a low observable lethal, and deep penetrating strike platform, the MQ-25A will now focus on refueling with some ISR capabilities and followed up with later weapons installation.

May 4/16: The US Navy is expected to release a risk-reduction request for proposals (RFP) for its MQ-25 Stingray program this summer. This will help set out the timeline in which the service can realistically expect the tanker system to be deployed on-board its carrier fleet. It is expected that this will be followed by an engineering, manufacturing and design RFP in early FY2017. Boeing, General Atomics Aeronautical Systems, Lockheed Martin, and Northrop Grumman all have designs they were going to pitch for UCLASS, and are expected to modify them for the Stingray’s new role.

March 30/16: The US Government Accountability Office (GAO) has published its annual report on the the Navy’s Unmanned Carrier-Launched Airborne Surveillance and Strike (UCLASS) program, as authorized by the National Defense Authorization Act for Fiscal Year 2014. By analyzing the DOD budget for FY 2017 and speaking to program officials, the GAO found that the U.S. Navy has begun to develop modifications to existing shipboard systems to support the UCLASS’ latest iteration – Carrier Based Aerial Refueling System (CBARS). As with the UCLASS program, CBARS will include an air system segment, an aircraft carrier segment, and a control system and connectivity segment.

March 16/16: The US Navy has announced plans to “descope” the stealth requirement from the development carrier-based aerial system (CBARS). This will allow the tanker to be capable of firing missiles and dropping munitions. Dubbed the MQ-25 Stingray, the descoping marks yet another alteration to the program which had initially started out as the Unmanned Carrier Launched Airborne Surveillance and Strike (UCLASS) program before a drastic U-turn took it away from ISR activities to that of refueling role. However, according to Vice Adm Joseph Mulloy, deputy chief of naval operations for integration of capabilities and resources, the addition of greater weapons capabilities will not see the Stingray spying, with destroying targets and refueling remaining its main mission.

March 7/16: The decision to convert the Unmanned Carrier Launched Airborne Surveillance and Strike (UCLASS) program to an aerial refueling tanker under the Carrier Based Aerial Refueling System (CBARS) may require a new competition. Michael Novak, the Deputy Director of the Unmanned Maritime Systems Office under the office of the Chief of Naval Operations said that higher ups in the Pentagon were considering the change to allow all four companies that participated in the earlier UCLASS competition to be able to refine their proposals and “hit the mark for the CBARS.” The decision rests with the Office of the Secretary of Defense (OSD) on what the next step for the tanker will be.

February 2/16: Initial plans to have the US Navy’s latest unmanned jet weaponized seems less likely, as plans seem to have shifted towards a tanker role. The long deferred Unmanned Carrier-Launched Airborne Surveillance and Strike (UCLASS) program was recently provided enthusiastically with $350 million by Congress. However, this was given on the understanding that the jet would be developed for full integration into carrier air wing operations – including strike operations – and possess the range, payload, and survivability attributes as necessary to complement such integration. No mention had been made about the need for unmanned aerial tanking capability. Instead the jet could be developed under the little known Carrier-Based Aerial-Refueling System (CBARS) aimed at producing an unmanned carrier-based aerial tanker, able to refuel other planes low on gas without risking a pilot. Strike capabilities would feature in a future variant of the aircraft.

October 1/15: Both House and Senate armed forces committees have agreed to fund the development of UCLASS unmanned aircraft in the draft FY2016 NDAA bill, in addition to more Tomahawk cruise missiles, F-35B Joint Strike Fighters for the Marines and F/A-18E/F Super Hornets for the Navy. The draft bill also includes for the provision of a fourth MQ-4C Triton UAV.

FY 2015

 

April 20/15:
The X-47B UCAV currently being developed by Northrop Grumman, has conducted successful aerial refueling from a KC-707, the first time the demonstrator has completed this difficult test set. Additionally, the US Office of Naval Research recently successfully tested the ability of UAVs to “swarm”, sharing information in flight with some autonomy, as part of its LOCUST program.

Feb 4/15: FY 2016 budge shelves UCLASS until 2023.
Even (theoretically) busting through sequestration, the 2016 Administration budget for the Navy opts to push UCLASS off to 2023.

The new schedule has an RFP released in FY 2016, with an award in Q2 2017 and first flight milestone in Q3 2020. Initial capability wouldn’t arrive until 2023. Where UCLASS was to originally get $669 million in FY 2016, the final document allowed it only $135 million.

FY 2014

 

X-47B UCAS-D
(click to view full)

Sept 10/14: UCLASS. The UCLASS team has integrated the latest iteration of Common Control System (CCS) software, which is the 1st to use the latest Navy Interoperability Profile (NIOP). This iteration forms the baseline for all future UCLASS control software, and Cmdr. Wade Harris is the Control System and Connectivity (CS&C) lead. They’re currently testing this software with an air vehicle simulator based on the MQ-4C Triton.

Ron La France is the UCLASS integration lead, and system-level testing of the control station and connectivity segment, carrier segment, and air system segment in the lab is next. That’s hard enough. Meanwhile, the program team is working with 72 programs of record, 22 program offices, 6 program executive offices and 3 systems commands. No wonder this stuff is slow and expensive; in fairness, a carrier deck can’t afford screwups, and there are a lot of moving parts to consider. Sources: US Navy NAVAIR, “Navy integrates ‘common’ software into next-generation unmanned carrier-based system”.

Aug 29/14: UCLASS. So much for that Sept 10/14 DAB meeting. US Navy Cmdr. Thurraya S. Kent now says that:

“Defense officials will be including [Unmanned Carrier Launched Airborne Surveillance and Strike (UCLASS)] in its ISR portfolio review to be conducted in conjunction with the normal budget review process this fall… Determination regarding the release of the UCLASS RFP will be made based on the results of this review.”

It appears that the Navy itself is divided between its initial view of UCLASS as an ISR asset with secondary aerial tanker and low-threat light strike capabilities, vs. a stealthy and refuelable high-threat strike platform that’s designed to radically extend the carrier’s offensive reach. Sources: USNI, “UCLASS RFP Delayed Again Following Pentagon Meeting”.

Aug 27/14: Testing. X-47B testing aboard USS Theodore Roosevelt [CVN 71] draws to a close. The UCAV flew with manned aircraft for the first time (q.v. Aug 17/14), continued flying and landing tests, performed a night time shipboard flight deck handling evaluation to see how the sailors dealt with that, and collected flying quality and recovery wind condition data to evaluate how the aircraft responds to wake turbulence during approach and landing. Sources: US Navy NAVAIR, “X-47B achieves new set of firsts aboard USS Theodore Roosevelt”.

Aug 19/14: UCLASS. USNI reports that US NAVAIR is about to release their UCLASS RFP at long last, with a final signoff expected on Sept 10/14 by the Defense Acquisition Board. The specifications are still secret this time, so it’s hard to have an intelligent public discussion beyond the public data of 14 hours ISR endurance, 1,000 pound payload, or 2,000 mile strike mission with 500 pounds payload.

It is interesting that many American sorties over Iraq these days are surveillance missions, though using Navy fighters for that is a fiscally stupid thing to do. Sources: USNI, “NAVAIR ‘On the Precipice’ of Releasing UCLASS RFP, Pentagon Review Set For Sept. 10” | USNI, “Navy: Most Carrier Sorties Over Iraq Are Surveillance Missions”.

X-47B & F/A-18F

Aug 17/14: UCAS-D & F/A-18F. The Navy continues taking next steps, operating an X-47B alongside manned F/A-18C and F/A-18F fighters from the same carrier at the same time:

“The first series of manned/unmanned operations began this morning when the ship launched an F/A-18 and an X-47B. After an eight-minute flight, the X-47B executed an arrested landing, folded its wings and taxied out of the landing area. The deck-based operator used newly developed deck handling control to manually move the aircraft out of the way of other aircraft, allowing the F/A-18 to touch down close behind the X-47B’s recovery.”

This seems easy, but “de-confliction” is really dangerous. Sources: US Navy, “USS Theodore Roosevelt Conducts Combined Manned, Unmanned Operations” | Foxtrot Alpha, “Video Of X-47B & F/A-18 Carrier Ops Shows The Future Of Naval Aviation” | Washington Times, “Navy’s X-47B drone completes ‘key’ carrier tests alongside F/A-18 Hornet”.

July 31/14: UCLASS. USNI reports that the shift in UCLASS requirements wasn’t budget-driven, it was politically driven based on a program that doesn’t exist yet:

“In particular, the change in UCLASS from a deep strike stealthy penetrator into the current lightly armed intelligence, surveillance and reconnaissance (ISR) focused aircraft was – in large part – to preserve a manned version of the F/A-XX replacement for the Boeing F/A-18E/F Super Hornet, several Navy, Pentagon and industry sources confirmed to USNI News.”

It wouldn’t be the first time something like this has happened. The usual outcome is the elimination of a useful capability now, without really protecting the future program. Another trap could snap shut if the Washington Business Journal turns out to be correct, and the Navy decides to keep the specifications poorly defined, in order to give themselves more flexibility. What that usually gives you, is more cost. Sources: USNI, “UCLASS Requirements Shifted To Preserve Navy’s Next Generation Fighter” | The Guardian, “Carrier-based drone offers way forward for US navy – subject to squabbling” | Washington Business Journal, “Could UCLASS end up as the Pentagon’s next runaway program?”.

June 26/14: N-UCAS Phase II. Northrop Grumman Systems Corp. in San Diego, CA receives a $63.1 million to a previously awarded cost-plus-fixed-fee contract modification for Phase II of N-UCAS post-demonstration activities. $45.9 million is committed immediately, using US Navy FY 2013 and 2014 RDT&E budgets.

Phase II activities will include continued flights, test bed and flight test support at both shore-based locations and associated carrier detachments, continued development of Fleet Concepts of Operations, X-47B maintenance support, lab and test bed operational support and continued flight test opportunities.

Work will be performed in San Diego, CA (70%) and Patuxent River, MD (30%), and is expected to be complete in March 2015. US Naval Air Systems Command, Patuxent River, MD, is the contracting activity (N00019-07-C-0055).

N-UCAS Phase II

May 6/14: Politics. House Armed Services Committee (HASC) chair Buck McKeon [R-CA] is proposing to add $450 million to fund 5 EA-18Gs and their equipment in the FY 2015 budget, instead of the 22 on the unfunded priorities list. The committee’s proposed changes would also preserve all F-35 funding, while cutting the Navy’s unmanned UCLASS R&D budget in half to $200 million. Sources: Flightglobal, “House bill promotes EA-18G and U-2S, but hits UCLASS” | Reuters, “Boeing, backers to fight for funding for 22 Boeing jets”.

May 4/14: RFP leak? Shawn Brimley of the center-left Center for a New American Security discusses the recent classified UCLASS RFP. Something must have leaked:

“But last month the Navy instead reportedly issued classified requirements for UCLASS to deliver intelligence, surveillance and reconnaissance. Instead of creating a drone that can carry missiles or other strike power into enemy airspace, defense contractors have been told to submit proposals for an aircraft designed to fly around the aircraft carrier for 12 to 14 hours delivering persistent surveillance over uncontested airspace, with a light strike capability to eliminate targets of opportunity.”

Within the known set of contenders, this RFP would give General Atomics a significant advantage, but it would also remove most of the UCAV’s ability to operate in contested environments. Stealth at a level required for contested environments isn’t a bolt-on, it’s a fundamental design choice that affects most other choices. There’s a set of trade-offs between various capabilities and reasonable cost (q.v. Feb 13 – April 2/14), but one can legitimately wonder why the job description Brimley describes requires a new program of any kind. The MQ-4C Triton and RQ-4B Block 40 Global Hawks will already perform that reconnaissance role, and if light strike is also required, the MQ-9 Reaper could just be navalized. Sources: Defense One, “Congress’s Chance to Fix Aircraft Carrier Drones”.

April 30/14: Politics. The House Subcommittee On Seapower And Projection Forces discusses H.R. 4435, the FY 2015 National Defense Authorization Bill. Title II addresses UCLASS directly, and prohibits UCLASS contracts until the Pentagon has produced a review of the report that examines the carrier wing’s capabilities against surveillance-strike complexes by 2025-2035, including both manned and unmanned components. That actually misses one of a UCAV’s biggest benefits, which is the strike range they offer with aerial refueling. The report may not change much, but the committee does say that:

“The committee believes that current UCLASS Air System Segment requirements will not address the emerging anti-access/area-denial (A2/AD) challenges to U.S. power projection that originally motivated creation of the Navy Unmanned Combat Air System (N-UCAS) program during the 2006 Quadrennial Defense Review (QDR), and which were reaffirmed in both the 2010 QDR and 2012 Defense Strategic Guidance. In particular, the disproportionate emphasis in the requirements on unrefueled endurance to enable continuous intelligence, surveillance, and reconnaissance (ISR) support to the Carrier Strike Group (CSG), a capability need presumably satisfied by the planned acquisition of 68 MQ-4C Tritons…. appears unsupportive of the 2012 Defense Strategic Guidance for the United States to “maintain its ability to project power in areas in which our access and freedom to operate are challenged.”

….Finally, the committee is concerned with multiple aspects of the proposed UCLASS acquisition strategy, including: insufficient time and funding for contractors to mature their designs in support of a full-scope Preliminary Design Review, due in part to late-developing and still-evolving air system performance requirements; the additional risk to the program associated with the Navy’s decision to abandon the precision landing system developed and successfully tested during the UCAS-D effort; and the potential risk associated with NAVAIR developing the UCLASS Mission Control System internally.”

April 17/14: RFP. Secretary of the Navy Ray Mabus signed-off on the draft RFP during an April 16/14 briefing, and the US Navy Navy released a draft UCLASS RFP direct to their existing contractors: Boeing, General Atomics, Lockheed Martin & Northrop Grumman. It’s classified, as expected, and the final RFP is due late this year. Sources: USNI, “Navy Issues Restricted UCLASS Draft Request for Proposal”.

UCLASS RFP

April 10/14: UCAS-D Testing. The X-47B conducts its 1st night flight. Sources: US NAVAIR, “Photo Release: X-47B completes night flights”.

April 10/14: UCLASS GA. General Atomics’ modified Sea Avenger UAV appears to have grown larger since initial designs were released, with an internal bay and 4 wing hardpoints, including an option for buddy refueling tanks. The key question for the company will be the UCLASS stealth requirements. If they’re focused on ISR and strike missions in defended airspace, requiring good stealth scores in the C, X, and Ku bands, the Sea Avenger probably can’t compete. If the requirements focus on missions in relatively unthreatened airspace, inherent efficiencies in the Sea Avenger’s design sharply improve its chances. Sources: USNI, “General Atomics Shows Off Company’s UCLASS Option”.

April 9/14: UCAS-D Recognition. The X-47B program is awarded the aerospace industry’s annual Robert Collier trophy for 2013. Sources: US NAVAIR, “Navy’s X-47B program receives aviation honor”.

April 8/14: UCLASS. Speaking at the Sea, Air and Space 2014 expo, NAVAIR PEO unmanned aviation and strike weapons Adm. Mat Winter says that the US Navy expects to release a classified UCLASS draft RFP before the end of April. Sources: USNI, “Classified UCLASS Draft Request for Proposal Due at End of April”.

Feb 13 – April 2/14: UCLASS. Nailing down the UCLASS requirements has been the Navy’s biggest headache throughout, and even at this late date, competing visions are still problematic enough to delay the RFP. One is reminded of legendary Skunk Works chief Kelly Johnson:

“Starve before doing business with the damned Navy. They don’t know what the hell they want and will drive you up a wall before they break either your heart or a more exposed part of your anatomy.”

The core design issues are straightforward. One, more payload = more size = more cost. Two, different UCAV sizes force a choice of specific marinized jet engines, which will have specific fuel consumptions. If gal/nmi isn’t good enough, that means more fuel, which means more payload, and see #1. Engine choice also affects stealth and size directly, since efficient high-bypass turbofans have large diameters, and you have to design around that. Finally, stealth itself costs money, and creates airframe designs that are difficult to change later.

The Navy’s requirements (q.v. June 26/13) effectively impose a $75 million per UCAV cost cap, but “we want it all” letters from House ASC Seapower subcommittee chair Randy Forbes are likely to force costs to $100+ million if its recommendations are adopted. In-air refueling capability is critical for any UCAV, but adding maximum stealth and payload to the request is what breaks the deal. This may be one of those cases where a limited program with a less expensive platform is what’s really called for, in order to allow the Navy to figure out how they can best use the technology first. Sources: Scribd, Rep. Randy Forbes UCLASS Letter || USNI, “Cost Will Drive UCLASS Designs” | “Requirements Debate Continues to Delay UCLASS RFP”.

April 1/14: UCLASS. The Navy has been discussing the potential use of UCLASS as an aerial tanker platform for some time now. They aren’t talking about forward use during strikes. Rather, they’re focused on orbits around the carrier that can top off planes in the landing circle.

The Navy currently uses F/A-18E/F Super Hornets for that job, configured with buddy refueling tanks. Those missions eat up fully 20% of the fighters’ missions, consuming limited airframe flight hours for an expensive asset. All because the Navy foolishly retired its S-3 Vikings when they still had more remaining airframe life than a new Super Hornet. The coming COD carrier cargo aircraft competition may provide a different solution to this problem, via an upgraded C-3 Viking or the V-22’s roll-on refueling pallet. That’s good, because there probably won’t be enough UCLASS drones to do this job and perform their own missions. Sources: USNI, “UCLASS Could Be Used as Tanker for Carrier Air Wing”.

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish. They peg the UCLASS program at $3.7 billion, and express concern about using a “technology development” program as a procurement program, which would bypass formal systems development requirements and move directly into production in 2020. A development contract is expected in FY 2014, but:

“UCLASS is critically dependent on the development and fielding of the Joint Precision Approach and Landing System (JPALS), a global positioning system that guides aircraft onto an aircraft carrier. Navy officials expect UCLASS to hold a preliminary design review – including the air vehicle, carrier, and control segments – in May 2014 based on JPALS test progress. However, the Navy still considers JPALS one of its top risks for UCLASS.”

March 4-11/14: FY15 Budget. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. The future UCLASS program is slated to consume $2.937 billion through FY 2019, all of which will be R&D money due to the program’s structure.

Feb 13/14: UCLASS Air-to-Air? The Navy is thinking broadly about UCLASS, which is good as long as it doesn’t screw up the specifications. Director of air warfare Rear Adm. Mike Manazir talks about the potential to use the UCLASS’ payload bay as a missile magazine. It wouldn’t have independent targeting capability, but datalinks with fighters like the missile-limited F-35C would allow remote firing, with guidance provided thereafter by manned fighters.

It’s the right kind of thinking, but unlikely to see much use for 3 reasons. One is that the UCLASS will be subsonic, with very limited ability to avoid enemy fighters. That’s a nice way of saying that they’d be expensive sitting ducks if enemy aircraft can get a firing solution on them, even as the number of missiles on board makes them a priority target. Another potential issue is that asking internal launchers to handle a wider variety of weapons (q.v. Nov 21/13) generally drives up costs, and may compromise optimal weapon configurations for the strike role. On a less likely but more catastrophic level, one hopes there’s no software exploit that might allow others to issue those kinds of firing commands. Sources: USNI, “Navy’s UCLASS Could Be Air to Air Fighter”.

Feb 4/14: UCLASS. The FY 2014 defense budget bill added some new demands on the UCLASS program, but they won’t stop the Navy from running it as a technology demonstration project that goes straight into operational production.

Programmatic updates, and annual GAO review of the program, are normal. What will change is the number of UAVs bought during the TD Phase, which is capped at 6 instead of the planned 24. The Navy says that they can handle Milestone B approval with 6, which was never really in doubt. What does change is the ability to field what’s effectively an operational capability straight out of the TD phase. Sources: USNI, “Navy: Congressional Oversight Will Not Slow UCLASS Program”.

Nov 21/13: UCLASS. The UCLASS weapons debate isn’t solved yet, though the Navy seems to be leaning strongly toward a primary surveillance and targeting role, since that would be a new addition to the carrier air wing. UCLASS/UCAS-D requirements officer Cmdr. Pete Yelle says that:

“Weapons requirements will be defined in the final proposals. It is up to the vendors to come back with proposals and leverage what is available”…. The UCLASS will be able to work operations over land and water using EO/IR, or electro-optical/infrared sensors, FMV or full-motion video and eventually a fifth-generation AESA radar, Yelle said.”

Full Motion Video is part of most EO/IR systems these days. As for the AESA radar, that can mean a wide array of solutions, and a significant range of expense. The question is how far one wants to go. Just surface scans? Surface scans plus periscope detection capabilities, to partially replace the retired S-3 Viking’s role? Or a full fighter radar for air and ground surveillance, with specialized capabilities added as software? Each choice leads to different cost ranges, and potential commonalities or divergences with other fleet assets.

On the weapons front, some capability for persistent surveillance and strike seems like an obvious addition. What’s available includes Paveway laser-guidance, JDAM and Small Diameter Bomb GPS, and DAMTC dual-mode laser/GPS bombs. Depending on a given UAV’s internal mechanics, compact anti-ship missiles and even AIM-9X air defense weapons could also become an option, but that tends to add complexity and cost to the system. Sources: Defense Tech, “Navy Plans to Arm UCLASS with JDAMs”.

Nov 10/13: Flying again. The X-47B is back at sea, flying from the decks of the USS Theodore Roosevelt [CVN 71]. US Navy, “X-47B Operates Aboard Theodore Roosevelt”:

“The aircraft performed precise touch and go maneuvers on the ship to generate data that characterizes the environment in close proximity of the carrier flight deck. In addition, the aircraft took part in flight deck handling drills, completed arrested landings and catapult launches. Mission operators monitored the aircraft’s autonomous flight from a portable command and control unit from Theodore Roosevelt’s flight deck during each of its 45-minute flights.”

FY 2013

In-depth carrier ops testing; UCAS-D deck handling, catapult launch, and arrested landing tests; Despite cuts, UCLASS plans are still on.

History made
click for video

Aug 28 – Sept 6/13: AAR. A Calspan Learjet has been modified with a non-functioning aerial refueling probe, and X-47B UCAV hardware and software for navigation, command and control, and vision processing. Its challenge? To fly behind an Omega K-707 tanker, and demonstrate its ability to hold correct positions and operate with the installed systems. Testing went well.

The next step will using the kind of digital messaging and navigation processes that were demonstrated by the UCAV’s recent carrier landings, with Rockwell Collins TTNT datalink, and Precision Relative GPS (PGPS) algorithms. The final goal? A complete autonomous rendezvous, approach, plug, and safe separation. No fuel will be transferred to the Learjet, which isn’t equipped to receive it anyway, but the ability to fly that kind of evolution is enough challenge all by itself. People in the military overuse the phrase “game changer,” but a technology that could allow continuous 72+ hour missions and trans-ocean control from a carrier would indeed justify that description. Sources: US NAVAIR, “Navy autonomous aerial refueling tests underway”.

Aug 14/13: UCLASS. US Naval Air Systems Command in Patuxent River, MD offers each of the UCLASS study participants another $15 million firm-fixed-price contract for their preliminary design review assessment work. Each firm has $4.75 million committed to it immediately, and work is extended until June 2014. Too bad the core requirements are still in flux. The winners include:

• Northrop Grumman Systems Corp. in El Segundo, CA (N00019-13-C-0140).
  
• Lockheed Martin Corp. in Palmdale, CA (N00019-13-C-0141).
  
• Boeing in St. Louis, MO (N00019-13-C-0142).
  
• General Atomics Aeronautical Systems, Inc. in Poway, CA (N00019-13-C-0143).

Aug 12/13: UCLASS. Aviation Week reports that the US Navy is having a hard time with the specifications for their UCLASS program RFP, which will be delayed into September 2013.

The biggest question is how much stealth the drone requires. Despite recent manufacturing advances, like the radar-absorbing materials baked right into the F-35’s composite skin, more stealth tends to make planes more expensive to buy and to maintain, while dropping their endurance and payload. On the other hand, current drones would have a very short life expectancy against advanced air defense systems, which creates a gap outside of the military’s unknown “black” programs.

Aviation Week reports that Northrop Grumman and Lockheed Martin are emphasizing stealth, while General Atomics and Boeing are willing to raise the radar cross-section somewhat in exchange for payload and endurance. General Atomics’ Sea Avenger, with its winged body and tail, does seem to fit this description. On the other hand, Boeing’s X-45 Phantom Ray is a tailless flying wing design, just like its NGC and Lockheed competitors. If Boeing is really prioritizing range and payload, it means they’re changing their base platform. Aviation Week: “Uclass: How Much LO is Enough?”

Aug 7/13: UCAS-D: Keep flying. It seems that the X-47Bs aren’t done flying yet. Instead of mothballing them as planned, the US Navy wants to keep them flying into 2015, and deploy to carriers 3 more times. Up to 3 more carriers will be fitted with compatible equipment, and Congress may get its wish to have the aerial refueling tests restored and completed by October 2014. The most important test will involve full integration with a 70-plane carrier air wing for several weeks, which would create a different level of comfort within the Navy for unmanned aircraft.

Despite past weapon drops under the J-UCAS program, The Us Navy doesn’t expect to conduct any of those with the X-47 UCAS-D. NAVAIR’s Capt. Jaime Engdahl repeated that refusal a couple of times a week later, at the AUVSI conference.

Continued flying will also give Northrop Grumman additional opportunities to work on its UCLASS design, and ensure that the Navy gets comfortable with its evolution. David Axe correctly points out that the last situation similar to this one involve Lockheed Martin’s X-35 design, which was chosen to become the F-35. DoD Buzz: “Navy: X-47B Drone Won’t Be a Killer” | USNI News: “NAVAIR: X-47B to Fly Again” | War Is Boring: “Navy’s Big Surprise: Carrier Drone to Make a Comeback”.

July 10/13: X-47B “Salty Dog 502” leaves NAS Pax River, MD and flies to USS George H.W. Bush [CVN 77], off the coast of Virginia. The UCAV successfully lands on the aircraft carrier and traps the #3 wire, marking a huge milestone in naval aviation. It then takes off from the carrier and lands again. On the 3rd approach, the drone reported that one of its 3 navigational computers failed. Rear Adm. Mat Winter decides that they had done enough for 1 day, and orders the drone back to Wallops Island, VA to land. Even with that minor glitch, the Secretary of the Navy had an appropriate quote when he said that:

“It isn’t very often you get a glimpse of the future. Today, those of us aboard USS George H.W. Bush got that chance…”

Actually, glimpses of the future are common. What he meant to say was that glimpses of a future that promises big changes in naval warfare are rare. This event is indeed in that class – closer to Billy Mitchell’s sinking of the Ostfriesland than it is to the 1st carrier jet launch. The Navy still needs to demonstrate UCAS aerial refueling in order to complete an airpower revolution, but this is a very big step forward. US Navy | Northrop Grumman | Wind River | Defense Tech | DoD Live.

Carrier landing at sea!

July 2/13: UCLASS. Lockheed Martin touts a recent UCLASS demonstration at NAVAIR, but their focus is on back-end and Common Control systems, rather than the UCAV itself. Lockheed Martin:

“Using an open architecture framework integrated with DreamHammer’s Ballista [DID: link added] drone control software and Navy compliant software protocols, a single operator managed multiple UAS platforms [including Lockheed Martin’s UCLASS concept] simultaneously. The team also used the new Navy Cloud capability to demonstrate control of the ISR sensors and fully integrate the data into one complete mission picture. The team then used this picture to rapidly re-task and re-route the UAS assets. In addition to using DreamHammer’s Ballista drone control software in this UCLASS demonstration, Lockheed Martin is teamed with DreamHammer Government Solutions in pursuit of the upcoming Navy Common Control System contract.”

June 28/13: JPALS/N-UCAS. Engility Corp. in Mount Laurel, NJ receives a $12.5 million cost-plus-fixed-fee contract, exercising an option for engineering services in support of the Joint Precision Approach and Landing Systems (JPALS) and the Navy Unmanned Combat Aerial Systems programs. JPALS is a ground or ship-based system that adds extra precision to GPS, and is used to help land aircraft. It’s a critical enabler for naval UAVs like UCAS-D, UCLASS, etc.

$4 million in FY 2013 RDT&E funds are committed immediately. Services to be provided include requirements definition and analysis; prototyping; test and evaluation; technical assistance; system analysis; engineering; software development, integration and maintenance; test data acquisition; reduction and analysis; technical logistic support; configuration management; training support; and program and project management.

Work will be performed in St. Inigoes, MD (95%); Providence, RI (3%); and Chicago, IL (2%); and is expected to be complete by in January 2014 (N00421-12-C-0048).

June 26/13: UCLASS. “The Navy has outlined the specifications for the Unmanned Carrier Launched Surveillance and Strike (UCLASS) in a requirements document obtained by USNI News.” the key numbers are:

• Carrier and JALN-M network compatible, with take-off and landing in Sea State 3 (4′ waves) minimum, and SS7 (29′ waves) maximum.
  
• Able to conduct a strike mission at 2,000 nmi.
  
• Able to conduct 2 surveillance orbits at 600 nmi radius around the carrier, or 1 at 1,200 nmi radius.
  
• 3,000 pound payload, including day/night optical surveillance comparable to an MQ-9, plus a surface scanning radar including GMTI moving object tracking.
  
• At least 1,000 pounds of that payload can be existing carrier weapons.
  
• Enough stealth for surveillance missions in lightly contested areas.

Those requirements will be difficult to meet already. Now add a number of added requirement being floated at present, and ongoing disputes about how much stealth etc. is necessary. Sources: USNI, “UCLASS By the Numbers”.

May 17/13: Touch and Go. The X-47B UCAS-D follows its catapult launch with a touch-and-go landing on USS George W. Bush [CVN 77], which tests its ability to fly precision approaches to a moving target.

A touch-and-go doesn’t trap the wire, but throttles the engine to full and takes off again. Carrier-based planes have to be able to do that if they miss the wire and pull a “bolter,” which is a guaranteed way to get harassed by your fellow pilots. Not sure what you do to a UAV. Perhaps the Navy can offer a rotating pool of drone software programmers, available for friendly abuse via secure video conference. US NAVAIR | US Navy.

Carrier launch
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May 14/13: Carrier launch. An X-47B UCAS-D is maneuvered into position on deck, and launched from USS George W. Bush [CVN 77]. The US Navy, Northrop Grumman et. al. hail it as a revolutionary milestone. We’ll grant that launching amidst the busy, complicated, and dangerous goings-on of a carrier deck is unlike any land-based challenge. It’s a difficult task for humans, and a difficult task for computers to do with human help.

Having said that, this isn’t the complete circuit. It’s the next logical step after on-ship deck tests (vid. Nov. 26/12) and land-based catapult launch (vid. Nov 29/12). We’ve said before that they won’t have a revolution on their hands until they can do the complete circuit: maneuver, launch, fly a circuit, and land. The next revolution after that will involve aerial refueling. When they do these things, we’ll join the chorus. US NAVAIR | Northrop Grumman.

May 6/13: Trap. The X-47B UCAS-D demonstrator successfully traps the wire as it lands at NAS Patuxent River, MD’s shore-based catapult and arresting gear complex. Northrop Grumman.

April 12/13: Support. FBO.gov:

“This synopsis provides notice of the Government’s intent to solicit a proposal on a sole source basis from Sierra Nevada Corporation, 444 Salomon Circle, Sparks, NV for work providing support in troubleshooting, problem resolution, and anomaly investigation associated with the Precision Global Positioning System (PGPS) as part of the existing Unmanned Combat Air System-Demonstration (UCAS-D) Program. This request for proposal will be issued in accordance with the terms and conditions of Basic Ordering Agreement (BOA) N00421-10-G-0001.

This acquisition is being pursued on a sole source basis under the statutory authority 10 U.S.C. 2304(c)(1), as implemented by Federal Acquisition Regulation Part 6.302-1, only one responsible source and no other supplies or services will satisfy agency requirements.”

April 7/13: UCLASS. Lockheed Martin finally unveils their Skunk Works’ UCLASS design, which combines elements of their RQ-170 Sentinel stealth reconnaissance UAV with technologies from the F-35C for carrier operations, weapons use, etc. Overall, the design looks quite a bit like Boeing’s X-45C Phantom Ray. LMCO UCLASS Page | YouTube video.

March 26/13: UCLASS. NAVAIR indicates through a presolicitation that it plans to go ahead with follow-on Preliminary Design contracts to all 4 UCLASS study contract vendors (Boeing, General Atomics, Lockheed Martin, Northrop Grumman – vid. June 23/11), and continue the Unmanned Carrier Launched Airborne Surveillance and Strike program.

The contracts are expected by the summer of 2013, supporting up to 2 years of work on the UAVs, datalinks for communications and control, and the carrier operations segment. They’re expected to carry each design to the Preliminary Design Review by Q3 2014, and support post-PDR design maturation and follow-on engineering. The next step after that will be the selection of 1 winner, and UCLASS initial operational capability within 3-6 years. FBO | Defense Update.

Dec 21/12: Aerial Refueling. Northrop Grumman Systems Corp. in San Diego, CA receives a $9.7 million cost-plus-incentive-fee contract modification for Autonomous Aerial Refueling (AAR) demonstration activities in support of the N-UCAS program. Services will include completion of Delta Critical Design Review (DCDR), surrogate testing with manned aircraft, preparation for the X-47B demonstration, travel, and support technical data for the AAR demonstration activities.

Work will be performed in Manhattan Beach, CA (70%) and Patuxent River, MD (30%), and is expected to be complete in December 2013. All contract funds are committed immediately (N00019-07-C-0055).

Nov 29/12: Testing. An X-47B is launched using a land-based naval steam catapult, at NAS Patuxent River, MD. The releases are full of words like “historic,” but DID just doesn’t see it. Lots of UAVs have been launched by non-steam catapults, steam catapult technology isn’t new, and this isn’t a launch from an actual ship. It’s just a test to verify that the X-47B’s landing gear, body structure, and software, which were designed from the outset to handle the rigors of a steam catapult launch, can indeed do so. A milestone, yes, but a minor one.

When an X-47B is launched from an actual ship, and recovered aboard, that will be historic. Ditto for successful aerial refueling. US NAVAIR | Northrop Grumman.

X-47B deck tests
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Nov 26/12: Testing. An X-47B air vehicle arrives by barge from Naval Air Station Patuxent River, MD, and is craned aboard the USS Harry S. Truman [CVN 75] for deck handling tests aboard the ship.

One suspects that civil airspace certification for high-end drones can’t happen soon enough for NAVAIR and the US military. US NAVAIR.

Nov 15/12: Testing. Northrop Grumman announces that its UCAS-D team has successfully completed initial onshore trials of the Control Display Unit (CDU), a new wireless, handheld controller used for carrier-deck maneuvering. Tests were basic: control engine thrust; roll forward, brake and stop; nose wheel steering; and maneuver the aircraft efficiently into a catapult or out of the landing area following a mock carrier landing.

On-ship deck trials are next.

Nov 6/12: NASIF Testing. US NAVAIR discusses testing at the “N-UCAS Aviation/Ship Integration Facility.” If NASIF didn’t exist, the Navy would have to use an aircraft carrier for this sort of testing, and it can’t afford that. Hence the NASIF building, stocked with Primary Flight Control (PriFly), Landing Signals Officer (LSO), Carrier Air Traffic Control Center (CATCC) and Mission Control Element (MCE) equipment.

The UCAS-D program uses the facility for system integration of new equipment, and UAV/manned surrogate demonstration events. Events like final Human Systems Integration (HSI) modeling and simulation testing for sailors from USS Carl Vinson and USS Abraham Lincoln.

Instead of using the current method of controlling multiple aircraft with radar displays and voice radio, the event tested their ability to send and receive digital instructions to and from aircraft, in addition to using voice instructions. This capability is absolutely required for UAV, but it will also help manned fighters, whose 60-second landing spread includes a final 20 seconds of enforced controller silence. If the controllers can communicate with everyone else by text while a pilot lands, that’s a big step forward.

The controller teams showed they could handle it over about 20 test scenarios, which progressed from relaying UAV commands to a UAV mission operator for entry, to direct communication with the simulated UAV and more automated systems.

FY 2012

Aerial refueling expands to include both boom and drogue; How can it be a UFO, if it’s on a truck?

X-47B, Edwards AFB
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Aug 20/12: UCLASS. NAVAIR awards a small $440,315 firm-fixed-price delivery order to Rockwell Collins, for Phase II of the ARC-210 UCLASS feasibility study with JPALS.

ARC-210 radios are used to communicate with UAVs over UHF, and their software may need fine-tuning to work with UCLASS for all of the Navy’s requirements (N00019-08-G-0016-0076). Contract: FBO.gov.

Aug 13/12: UCLASS. Naval Air Systems Command releases a Request for
Information to evaluate the Draft Mission Effectiveness Analysis (MEA) Tool developed by the UCLASS Program Office. In practice this is a spreadsheet fed with warfare analysis models, where the user can input UAV parameters for comparative assessment (N00019-12-P7-ZD235).

The RFP should come in the fall with a down-select to a single design in 2016 aiming for IOC in 2020. The spreadsheet is classified SECRET/NOFORN. FBO.gov | Flight International.

Early July 2012: Testing. Members from the UCAS-D carrier integration team engage in extensive software testing aboard USS Harry S. Truman [CVN 75], talking to fleet air-traffic controllers and air-department personnel about the usability of the new software, and lessons learned. Land-based X-47B tests will continue at Patuxent River, MD, and the goal is a carrier landing in about a year. US NAVAIR.

June 14/12: UFO-G. US NAVAIR indirectly confirms that the wrapped object spotted on a truck in Kansas was UCAS-D AV-2 (vid. June 6/12 entry), being trucked across the country from Edwards AFB, CA to NAS Patuxent River, MD for the next phase of flight tests. Easier than getting the civil flight waivers, I guess.

June 8/12: JPALS. L-3 Service, Inc. in Mount Laurel, NJ receives a $12.5 million cost-plus-fixed-fee contract for engineering services in support of the precision GPS Joint Precision Approach and Landing System, and the Navy’s UCAS-D program. The 2 are highly connected, of course, since UCAVs will need to depend on precision GPS, in order to land on carriers (vid. the July 2/11 test). JPALS will also help manned fighters.

Services to be provided include requirements definition and analysis, prototyping, test and evaluation, technical assistance, system analysis, engineering, software work, test data acquisition, reduction and analysis, technical logistic support, configuration management, training support, and program and project management. Work will be performed in St. Inigoes, MD (95%); Providence, RI (3%); and Chicago, IL (2%). Work is expected to be complete in October 2012. This contract was not competitively procured, pursuant to the FAR 6.302-1, by the US Naval Air Warfare Center Aircraft Division in Patuxent River, MD (N00421-12-C-0048).

June 6/12: UFO-G. From the Augusta (KS) Gazette:

“This morning several Butler County Sheriff officers and KDOT personnel escorted a flatbed trailer entering Augusta from the south on US Highway 77 and headed east out of town on US Highway 54. Traffic was backed up coming in and going out of town. At first glance the strange-shaped cargo cloaked in industrial-strength shrink wrap appeared to be a saucer, but an unidentified KDOT worker advised it was an X-47B Combat Drone coming from Texas and en route to an unknown destination.”

Operating unmanned jets in US civil air space is a bit of a problem, which may help to explain the decision to ship it by road. Kansas is a rather roundabout route from Texas to Patuxent River, MD, but it is more of a straight line from California.

Jan 21/12: Testing. NAVAIR/AFRL’s AAR program completes a series of ground and flight tests that began in November 2011, using a Calspan Learjet surrogate with X-47B hardware and software, and a Omega Air Refueling K-707 aerial tanker. The tests included simulated flight demonstrations of both boom/receptacle (USAF) and probe-and-drogue (Navy & European) aerial refueling techniques, but no fuel was actually transferred, and Calspan’s Learjet wasn’t equipped for that anyway. The tests were all about correct positioning and coordination, beginning at a position 1 nautical mile from the K-707, and allowing autonomous guidance to move the Learjet into the 3 air-air refueling positions: observation, contact, and re-form.

Navy UCAS program manager Capt. Jaime Engdahl says that the next big step will involve using the actual X-47B. The team plans to conduct 2 more surrogate test periods before a planned refueling demonstration with the X-47B in 2014. NAVAIR | Northrop Grumman.

Nov 22/11: AV-2 flies. The fully-equipped UCAS-D demonstrator #AV-2 takes off for the 1st time at Edwards AFB, CA. That’s about a year late, but AV-1’s issues had to be ironed out first.

With 2 flying UCAVs, the program is expected to move AV-2 to NAS Patuxent River, MD by the end of 2011, and begin testing carrier landing technologies in 2012. That will include GPS-guided precision approaches to the carrier, arrested landings and “roll-out” catapult launches at land-based test facilities; and flight testing of new precision navigation computers and guidance/ navigation/ control software recently installed on both aircraft. The new suite of hardware and software is designed to let the X-47B land safely on a moving aircraft carrier deck. AV-1 will continue testing at Edwards AFB, with a focus on finding its flight limits. Northrop Grumman.

Nov 7/11: Aerial refueling. Inside the Navy reports [subscription] that the US Navy will be expanding the X-47B’s planned aerial refueling capability, to autonomously refuel while in flight with both USAF Air Force and USN aerial tankers.

The USAF uses KC-135s and KC-10s, but many of the KC-135s need to place an attachment on the refueling boom, in order to refuel probe-carrying aircraft. The US Navy has KC-130 Hercules aerial tankers, and its F/A-18E/F Super Hornets can become “buddy refuelers” with special wing tanks.

FY 2011

1st UCAS-D flight; 1st carrier landing using a surrogate plane; UCLASS study contracts.

“Look ma, no hands!”
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July 18/11: Northrop Grumman Systems in San Diego, CA receives a $25 million cost-plus-incentive-fee contract modification for UCAS-D autonomous aerial refueling technology maturation and demonstration activities. They’ll provide “air systems, air vehicle segment, and mission management segment requirements definition; integration planning and verification planning; and definition of certification requirements and approach.”

Work will be performed in San Diego, CA, and is expected to be complete in December 2012. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-07-C-0055).

July 2/11: Testing. A contractor/government team lands an F/A-18D test aircraft from Navy squadron VX-23 on the USS Eisenhower in the western Atlantic Ocean, using hardware and software developed for the X-47B UCAS-D. This Hornet had a pilot on board as a safety precaution, but the system landed the plane. A King Air 300 twin-prop plane from Air-Tec, Inc. was also used as a surrogate to test mission management, command and control, communications, air traffic control and navigation, without executing an actual landing. Participating organizations included USN PEO Carriers, NAVSEA PMA-268, and the crew of the USS Dwight D. Eisenhower; plus industry partners Northrop Grumman, Rockwell Collins, Honeywell, L-3 Communications, SAIC, ARINC and Sierra Nevada Corporation.

It’s a big step forward for the UCAS-D program, and came after a series of interim steps detailed in the accompanying releases. It could also change the way Navy pilots land manned aircraft. Right now, carrier landings are very manual, and visual. All air traffic control instructions are by voice, and even a good portion of navigation data has to be read out over the air, while visual signals cement the final approach.

Supporting a UAV, and possibly retrofitted manned fighters, in future operations, required some important ship modifications. Eisenhower’s Landing Signal Officer (LSO) equipment was altered to communicate directly with the VX-23 F/A-18D through a digital network, and so were the ship’s primary flight control (“tower”) and Carrier Air Traffic Control Center (CATCC). The UAS operator’s equipment, installed in one of the carrier’s ready rooms, was the other key network node. Precision Global Positioning System (PGPS) capabilities with sub-1 meter accuracy were then added into the ship and the aircraft, to provide constant position awareness. US NAVSEA | Northrop Grumman.

Unmanned carrier landing!

June 23/11: UCLASS US NAVAIR awards a set of UCLASS study contracts to 4 vendors. Boeing publicly touted its own 8-month, $480,000 study contract, which includes developing of a concept of operations, an analysis of alternatives, and an investigation of notional solutions for various components of the Navy’s UCLASS program, which could be fielded for ISR and strike operations by 2018. Boeing’s option would include the X-45C Phantom Ray UCAV, but similar contracts for about $500,000 each were issued to Northrop Grumman (X-47B/ UCAS-D), General Atomics (Sea Avenger, also new EMALS/AAG carrier launch/recovery systems), and Lockheed Martin (unknown, has previously discussed the possibility of an unmanned F-35).

The UCLASS system will consist of an air segment (the UCAV), a connectivity and control segment, a launch and recovery segment, and a systems support segment. FBO.gov announcement | Boeing. See also March 28/11, March 19/10 entries.

UCLASS Studies

May 16/11: Northrop Grumman announces that it has picked up awards from the USAF Flight Test Center at Edwards AFB, CA, including Flight Test Team of the Quarter (above candidates like the F-35) for its X-47B/UCAS-D aircraft.

April 25/11: Sub-contractors. ARINC Engineering Services, LLC in Annapolis, MD receives a $9.7 million cost-plus-fixed-fee contract for technical and engineering services in support of the Joint Precision Approach and Landing Systems (JPALS) and Navy Unmanned Combat Aerial Systems (N-UCAS) programs. The 2 are related, as JPALS precision GPS-driven approach is a natural fit with the landing needs of a carrier-borne UCAV.

Work will be performed in Lexington Park, MD (80%), and St. Inigoes, MD (20%), and is expected to be complete in October 2011. This contract was not competitively procured by the US Naval Air Warfare Center Aircraft Division in Patuxent River, MD (N00421-11-C-0034).

March 28/11: UCLASS. US NAVAIR issues a Broad Agency Announcement regarding UCLASS, in solicitation #N00019-11-R-0031:

“The Naval Air Systems Command seeks proposals which conceptually demonstrate that a UCLASS system can provide a persistent Carrier Vessel-Nuclear (CVN) based Intelligence, Surveillance, and Reconnaissance (ISR) and strike capability supporting carrier air wing operations in the 2018 timeframe. In order to identify and explore available trade space… The program anticipates leveraging existing, deployed Department of Defense (DoD) systems to launch, recover, and control the air vehicle, transfer data in support of time critical strike operations, and conduct persistence ISR operations. The ongoing Unmanned Combat Air System-Demonstration program will inform UCLASS development and provide technology risk reduction for Unmanned Aircraft (UA) integration into carrier environments.”

March 14/11: Testing. A US Navy/Northrop Grumman Corporation test team issues a report stating that 5 weeks of dynamic load testing on X-47B air vehicle 2 (AV-2) demonstrated its ability to handle the stresses, strains and dynamic loads associated with carrier catapult launches and arrested landings, and air-to-air refueling. AV-2 is the X-47B airframe that will be equipped for air-to-air refueling tests.

The tests themselves finished on Jan 24/11, a week ahead of schedule. NGC AV-2 manager says they included 8 design conditions, including a 3-G symmetrical pull up, a 2.4G rolling pullout, and turbulence during aerial refueling; and 5 conditions expected to occur on the ground, including takeoff and landing tests involving the nose gear and tail hook. To conduct the tests, engineers bonded pads to 200 points on the airframe surface, and then pushed and pulled on those pads using hydraulic jacks to simulate various static and dynamic load conditions. Northrop Grumman.

March 1-4/11: Testing. The X-47B UCAS-D makes its 2nd and 3rd of 49 planned flights at Edwards AFB, CA. Testers are working to expand the flight test envelope in terms of air speeds, altitudes and operating weights, while testing key systems. Major concerns at this point include its flight control system’s ability to handle unpredictable crosswinds and turbulence at all speeds, the accuracy of its flush-mounted air data testing instruments, and engine performance. NGC.

Feb 15/11: UCLASS. General Atomics Aeronautical Systems, Inc. announces success in wind-tunnel tests of its Sea Avenger model, intended to validate its new wing’s low-speed handling characteristics. a key wind tunnel test on a model of its jet-powered Sea Avenger Predator C variant. The new wing is also designed to increase aircraft dash speeds, which is an interesting engineering combination.

GA-ASI President Frank W. Pace touts the 90-hour, 8-day test at the San Diego Air & Space Technology Center, as a classic example of his firm’ push to invest in early development, ahead of customer requirements for a UCLASS type system. The firm’s past history with the MQ-1 Predator and MQ-9 Reaper backs up his boast.

Feb 7/11: Sub-contractors. Lockheed Martin touts their own involvement in the X-47B program, which mostly revolves around low observable (stealth) design and aspects of aerodynamic edges, inlet lip and control surfaces, and an all new arresting hook system. Al Romig is the current VP of Advanced Development Programs for Lockheed Martin Aeronautics, and the firm completed delivery of its UCAS-D hardware in December 2009. Lockheed Martin will continue to support further UCAS-D flight testing, as well as carrier flight operations.

UCAS-D 1st flight
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Feb 4/11: First UCAS-D flight. The flight took off at 14:09 PST (GMT -0800) at Edwards AFB, and lasted 29 minutes, flying between 180 – 240 kt and climbing to 5,000 feet with landing gear down at all times, while executing racetrack patterns. It provided test data to verify and validate system software for guidance and navigation, and aerodynamic control of the tailless design. The flight follows airframe proof load tests, propulsion system accelerated mission tests, software maturity and reliability simulations, full system taxi tests, and numerous other system test activities that happen before any 1st flight.

Eugene Fly had made the first landing on a stationary ship on Jan 18/1911, but a 100th anniversary flight for X-47B #AV-1 wasn’t possible. Some of items that delayed this flight from original expectations in late 2009 included propulsion acoustic and engine-start sequencing issues, an asymmetric braking issue uncovered during taxi tests, and a last-minute maintenance issue with an auxiliary power generation system.

Testing continues. Aircraft AV-1 will remain at Edwards AFB for flight envelope expansion before transitioning to Naval Air Station Patuxent River, MD, later in 2011, where they will validate its readiness to begin testing in the maritime and carrier environment. Meanwhile, the refueling-ready AV-2 has completed its design limit load tests up to 130% with no test anomalies, showing that it’s able to withstand g-loads encountered during aerial refueling. It won’t begin its own tests until AV-1’s initial tests are done, which is currently planned for late 2011. The program is currently preparing the X-47B for carrier trials in 2013. US Navy | NGC release | Bullet points, images & video | Aviation Week.

1st flight

Feb 2/11: USAF opportunity? Defense news quotes Col. James Gear, director of the USAF’s Remotely Piloted Aircraft Task Force, on the future of its UAV fleet. Despite a big commitment to the MQ-1 Predator, the MQ-9 Reaper caused a major mid-stream shift in plans. Col. Gear cites some existing issues with the MQ-9, which could leave it open to a similar shift.

The Reaper does not fare well in icing conditions, and is also not considered survivable against anti-aircraft systems. The issue of jam and snoop-proof data links, and trace-back and verification of signal origins, has also been a live question during the MQ-1 and MQ-9’s tenure. The “MQ-X” that replaces it will have to do better on all 3 counts, and the USAF also wants it to be easily upgradeable via switch-out modules. The Colonel believes the resulting UAV will end up being common with the US Navy’s carrier-based UCLASS requirement, as the 2 services are cooperating closely. That could give Northrop Grumman’s funded X-47B N-UCAS an edge over Boeing’s privately developed X-45 Phantom Ray. It could also offer a boost to General Atomics’ Predator C/ Sea Avenger.

FY 2010

UCAS-D testing; UCLASS RFI and Navy plans; Does GA’s Predator C have a customer?

Manned and…not
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July 19/10: UCLASS. General Atomics Aeronautical Systems, Inc. touts its jet-powered Predator C Avenger UAS as “ready for deployment” under programs like the British RAF’s SCAVENGER, or as the MQ-X successor to the USAF’s MQ-9 Reapers. The Avenger family’s avionics are based upon the Predator B/MQ-9 Reaper, and the plane features both radar and optical sensor options, plus a variety of internal weapons loads up to 2,000 pound Joint Direct Attack Munitions (JDAM).

Ready for deployment” is stretching things a bit. The Predator C series first flew in April 2009, “tail one” is currently averaging 2-3 flights a week, and flight tests were recently transferred from GA-ASI’s Gray Butte Flight Operations Facility in Palmdale, CA, to Naval Air Station (NAS) China Lake, CA. GA-ASI Aircraft Systems Group President Frank Pace does describe some results as “exceeding our expectations,” including excellent agreement between advance engineering and flight tests, and fuel burn rates up to 10% better than predicted models. The UAV reportedly uses a Pratt & Whitney Canada PW545B engine, which also powers the Cessna Citation XLS business jet.

May 3/10: UCLASS. General Atomics announces that it has submitted its “Sea Avenger” as a potential candidate for UCLASS airborne surveillance and strike requirement. Their UCAV is based on their jet-powered, 44-foot long and 66-foot wingspan “Predator C Avenger,” which can fly at 400 knots for up to 20 hours, and operate up to 50,000 feet. Design changes include a highly fuel-efficient engine and inlet design, a Lynx SAR ground-looking radar, retractable electro-optical/infrared (EO/IR) sensors and a 3,000 pound capacity internal weapons bay, and folding wings. The structure can accommodate carrier suitable landing gear, tail hook, drag devices, and other provisions for carrier operations.

Developed on company funds for near-term military use, the base Predator C Avenger is continuing through its planned test program, with a 2nd aircraft currently under development and expected to be complete by the end of 2010. General Atomics.

March 19/10: UCLASS RFI. The US Navy issues a Request for Information for a (UCLASS). The RFI indicates that the Navy is looking to move ahead with full unmanned combat aircraft earlier than its original plans.

“The Navy is interested in information on carrier based, low observable (LO) Unmanned Air Systems (UAS) concepts optimized for Irregular and Hybrid Warfare scenarios, capable of integrating with manned platforms as part of the Carrier Air Wing (CVW) by the end of 2018 to support limited operations in contested scenarios. The UAS should enhance situational awareness and shorten the time it takes to find, fix, track, target, engage, and assess time sensitive targets. This RFI is intended to determine the existence of sources that can provide a limited inventory of systems capable of being operated by fleet Sailors and performing the above mentioned Navy UAS mission.”

The UCLASS concept involves 4-6 UAVs that could perform both intelligence/ surveillance/ reconnaissance (ISR) and strike missions in contested airspace, that are able to fly for 11-14 hours without refuelling. Industry reportedly expected the navy to release a UCLASS RFP in early 2011, and interested parties beyond Northrop Grumman include General Atomics (Sea Avenger), and reportedly Boeing (X-45 Phantom Ray) as well. See: FedBizOpps RFI | Flight International | Jane’s.

March 17/10: Leadership. Janis Pamiljans, previously vice president and program manager of Northrop’s KC-30 aerial refueling tanker bid for the USAF, takes over from Scott Winship as vice president of N-UCAS related efforts. Pamiljans also has worked as a program manager on the F/A-18 and F-35 strike fighter programs.

Aviation Week points out that this is just one of several corporate moves, which seem to be aimed at freeing people up to participate in “black” (classified) programs, and develop a next-generation stealth aircraft for reconnaissance and long-range strike. Aviation Week | Defense News.

March 2/10: Leadership. Capt. Jeff Penfield takes over the Navy’s X-47B program office, replacing Capt. Martin Deppe. Source.

Feb 18/10: Predator C. Don Bolling, a Lockheed Martin senior business development manager, hints that General Atomics’ Predator C has a customer, and isn’t just a privately funded effort. He tells a media source that General Atomics Aeronautical Systems is interested in “Global Hawk-like” payloads for high altitude surveillance on its jet-powered Predator-C Avenger UAV, putting efforts to install the F-35 fighter’s Sniper pod-derived electro-optical targeting system (EOTS) on hold.

The shift was reportedly at the request of a customer, which made the report news because the Predator C wasn’t known to have a customer. The USAF already flies Global Hawks, and export approvals for the EOTS and Predator C would be an involved process. The most likely guess as to the customer would be the CIA, which does operate UAVs of its own, or US Special Operations Command. Flight International.

Feb 13/10: Testing. The US Navy announces that N-UCAS team members are underway with USS Abraham Lincoln [CVN 72] to test the integration of existing ship systems with new systems that will support the X-47B in carrier-controlled airspace. The team is testing X-47B software integration by using a King Air turbo prop “surrogate” aircraft taking off and landing from shore, but approaching the carrier and performing the various procedures associated with systems like Prifly, CATCC, LSO, etc. The digital messages from shipboard controllers receive “wilco” (ACK) responses to verify receipt.

Additional developmental testing later this year, will involve testing the software integration using an F/A-18 surrogate aircraft, to more closely emulate the X-47B’s flight.

Feb 4/10: Navy plans. Defense News reports that the N-UCAS program is slated to receive a $2 billion boost over the next 5 years, and seems set to follow the RQ-4 Global Hawk procurement model, rather than remaining a demonstration aircraft.

The RQ-4 Global Hawk was an advanced development program that was moved to the front lines after the 9/11 attacks, and became a fully operational platform. The 2010 Quadrennial Defense Review featured a tilt away from technology demonstrator status, and toward an X-47 UCAV that can perform surveillance and/or strike roles. That would let the Navy field operational UCAVs much sooner, and allow them to field a capability that could be similar but superior to the USAF’s current RQ-170 Sentinel/”Beast of Kandahar” stealth UAV. Those exact capabilities remain a matter for discussion, however, as Navy Undersecretary and UCAV advocate Bob Work points out:

“There is a lively debate over whether or not the N-UCAS demonstrator should result in a penetrating, ISR strike bird, or be more of a strike fighter… That debate has not quite been resolved. Having this extra $2 billion added to the budget is going to help us resolve that debate.”

Jan 26/10: Aerial refueling. Northrop Grumman Integrated Systems Sector in San Diego, CA received an $11 million not-to-exceed modification to a previously awarded cost-plus-incentive-fee contract for autonomous aerial refueling technology maturation and demonstration activities in support of the Navy UCAS-D.

Work will be performed in El Segundo, CA (60%) and Rancho Bernardo, CA (40%), and is expected to be complete in November 2010 (N00019-07-C-0055).

Jan 17/10: Testing. First low-speed taxi test of an X-47 N-UCAS. Source.

Dec 22/10: Delay. Trouble with engine start sequencing and propulsion acoustics will now reportedly delay the X-47B’s December 2009 flight to sometime in the first 3 months of 2010. Gannett’s Navy Times | Defense Update.

Nov 25/09: Aviation Week reports that the X-47 UCAS-D system demonstrator is experiencing “propulsion acoustic and engine-start sequencing” issues, which will require additional testing and push its 1st flight to 2010.

The US Navy reportedly says UCAS-D is still on track for sea trials in 2012, but Northrop Grumman has placed a “moratorium” on press interviews for UCAS-D – never a good sign.

Nov 2/09: Navy plans. The Brookings Institute’s 21st Century Defense Initiative hosts Chief of Naval Operations Admiral Gary Roughead, who discusses the U.S. Navy’s use of new technologies, and its development and integration of unmanned systems. Excerpts:

“I would say that where we can make some significant breakthroughs us just in the organizing principles and in the way that we approach the unmanned systems. The idea of being able to disembark or embark long-range unmanned air systems for example changes the nature in which we can run flight decks, changes the nature of the carrier air wing configurations as we move into the future.

…I would also say that I am often struck that as we talk about unmanned systems we’ve really become enamored with the vehicle itself and there has been very, very little discussion and arguably little work on something that makes it all work together and that’s the network and the architecture of the network, how the information will be moved, what are the redundancies that you would have in place, and what are the common protocols that are going to be required as we move into the future.”

See WIRED Danger Room | Brookings Institute and full transcript [PDF]

Oct 6/09: Sub-contractors. GE Aviation announces that it has delivered the first fully-dressed X-47B UCAS-D landing gear to Northrop Grumman Corporation. “Fully-dressed” landing gear is designed to meet or exceed all U.S. Navy carrier landing requirements for a fully loaded UCAS-D aircraft. GE Aviation says that its combined systems make it the largest non-partner equipment supplier to the X-47B, but the landing gear effort had partners of its own:

“Due to the demanding mission profiles required for this advanced carrier platform, the landing gear system incorporates the latest technology advancements in steering control from Parker Hannifin as well as anti-skid braking systems from Goodrich Corporation.”

FY 2008 – 2009

Aerial refueling will be part of the program; Load testing.

UCAS-D load testing
(click to view full)

Aug 11/09: Updates. AUVSI 2009 event reports indicate progress on several fronts from the UCAS-D program.

Flight International reports that an F/A-18D Hornet test plane with be modified to carry X-47B avionics and software, then used as a test bed to develop a fully integrated aircraft/carrier auto-landing system. The Navy is hoping to perform manned but “hands-off” approaches and landings on an aircraft carrier within 2 years, though that aspect remains to be decided.

Meanwhile, Shephard reports that number of USAF personnel will begin arriving at NAS Patuxent River as observers to PMA-268, the Navy UCAS Program Office. The planned air-air refueling demonstration was apparently the catalyst for USAF interest, and the second test aircraft (AV-2) is being built with full internal refueling systems on board.

July 29/09: Load testing. Northrop Grumman announces a successful series of static and dynamic proof load tests, designed to ensure that the UCAV will be able to stand up to aircraft carrier launches, recoveries, and other associated stresses. For these torture tests, over 200 electro-hydraulic assemblies were attached to the major components of the X-47B, whereupon pressure was applied to simulate desired conditions. The 2-month effort included progressive structural, functional proof and calibration tests to verify the integrity of all flight control surfaces, major structural load paths, main landing gear structure, and the tailhook assembly.

The 2nd aircraft is currently being assembled, and will begin proof load tests later in 2009. UCAS-D aircraft will also undergo parallel engine integration and taxi tests through fall 2009, in preparation for first flight and aircraft carrier trials. Northrop Grumman Aerospace Systems VP and UCAS-D program manager, Scott Winship, cited that unforgiving environment, then promised that:

“The X-47B was built for these conditions, and as the results of the rigorous proof test show, the design of the aircraft is structurally sound for all aspects of carrier operations.”

Jan 12/09: Aerial refueling. Jane’s confirms that the X-47 UCAS-D program will begin aerial refueling tests performed in 2010, using surrogate aircraft.

Dec 9/08: Aerial refueling. Aviation Week quotes UCAS program manager Scott Winship, as part of a report that that Northrop Grumman will modify the second X-47B UCAS-D to allow autonomous aerial refueling (AAR) using both U.S. Navy probe-and-drogue and U.S. Air Force boom-and-receptacle methods. The U.S. Navy has announced plans to award the company a sole-source contract to support the demonstration of AAR capability by 2013, under UCAS-D’s parallel technology-maturation phase.

Boeing is currently leading a team including X-47B partners Northrop Grumman and Lockheed Martin for the 4-year second phase of a parallel Air Force Research Laboratory program. Winship says the X-47B could be used to provide a “graduation exercise” for the AAR effort.

Nov 19/08: Aerial Refueling. Boeing in St Louis, MO received a $49 million cost plus fixed fee contract as the automated aerial refueling Phase II integrator. At this point, $1.2 million has been obligated. The Air Force Research Laboratory at Wright-Patterson AFB, OH manages this contract (FA8650-09-C-3902). Read “$49M for Boeing to Advance UAV Aerial Refueling” for an explanation of the importance to the UCAS-D and similar programs.

July 14/08: Sub-contractors. Pratt & Whitney announces a $54 million contract from Northrop Grumman to develop and integrate the X-47 UCAS-D’s engine and exhaust system. The Pratt & Whitney F100-PW-220U engine will power the UCAS-D, providing up to 16,000 pounds of thrust while operating in a maritime environment, including carrier deck operations.

FY 2005 – 2007

UCAS-D award; Carrier simulation exercise.

Just another day
at the office…
(click to view full)

August 1/07: UCAS-D. Northrop Grumman Integrated Systems – Western Region in San Diego, CA received a $635.9 million cost-plus-incentive-fee contract for the Unmanned Combat Air System CV Demonstration Program (UCAS-D). Work will be performed in Rancho Bernardo, CA (38%); El Segundo, CA (29%); Palmdale, CA (13%); East Hartford, CT (7%); Jupiter, FL (2%); Nashville, TN (2%); Hazelwood, MO (1%), and various locations within the United States (8%), and is expected to be complete in September 2013.

The purpose of the UCAS-D is to demonstrate critical CV suitability technologies for a stealthy air vehicle in a relevant environment [DID: i.e naval/ aircraft carriers]. Expected deliverables include trade studies, analyses, software, reports and flight test data. This contract was competitively procured through a request for proposals; 2 firms were solicited [DID: that would be Boeing and NGC] and 2 offers were received (N00019-07-C-0055). See also Northrop Grumman’s Aug 3/07 release.

UCAS-D contract.

Sept 28/05: As part of DARPA’s J-UCAS program, Northrop Grumman Corporation’s X-47B conducted a successful simulated exercise at the Naval Air Warfare Center Weapons Division in China Lake, CA. It demonstrated the simultaneous control of 4 of its X-47B unmanned aerial vehicles (UAVs) during U.S. Navy aircraft carrier operations. See Dec 9/05 NGC release.

Using a surrogate aircraft which represented one X-47B, 3 additional simulated X-47B aircraft were successfully controlled during several flights using advanced mission-management software and air traffic control procedures currently used by Navy aircraft carriers. The air traffic controller provided standard commands to a single mission operator, who in turn ensured all four aircraft safely operated within the simulated carrier’s airspace. The controller had to demonstrate the ability to guide all 4 aircraft through approach, wave-off and traffic pattern procedures, while accomplishing proper spacing and air traffic de-confliction. The mission operator had to be able to monitor the entire process to ensure proper command response, and advise the controller on aircraft response or performance limitations.

This was one of many tests undertaken as part of J-UCAS. It is reproduced here for its ongoing relevance to the UCAS-D program.

Additional UCAV Readings UCAS-D/ N-UCAS

• Air Force Technology – X-47 Pegasus Naval Unmanned Combat Air Vehicle (UCAV-N), USA.

• Northrop Grumman – X-47B UCAS.

• Northrop Grumman Review Online (2007) – The United States Navy’s Unmanned Combat Air System Demonstration (UCAS-D) Program.

• Rockwell Collins, via SLDINFO – Tactical Targeting Network Technology and Connectivity [PDF]. TTNT’s very low latency, join on the fly networking is important for UCAV safety-of-flight, especially around carrier decks.

• DID – Game-Changer: USA Developing UAV Aerial Refueling. Automated Aerial Refueling is the key to unlocking the UCAV’s full potential.

• Center for Strategic & Budgetary Assessments (June 18/08) – Range, Persistence, Stealth, and Networking: The Case for a Carrier-Based Unmanned Combat Air System [PDF].

News & Views

• USNI (Aug 21/14) – Essay: The Legal and Moral Problems of Autonomous Strike Aircraft. Technically, the UCLASS is not autonomous, its human operator has to trigger the attack. The question is whether that’s ultimately feasible in an anti-access, high-jamming environment.

• Washington Business Journal (Aug 19/14) – Could UCLASS end up as the Pentagon’s next runaway program?

• Breaking Defense (Aug 5/14) – Crunch Time For UCLASS: USD Kendall, Rep. Forbes, & The Requirements Fight.

• James Hasik (Dec 3/13) – Manning the Unmanned: Cultural Experimentation for the Coming Drone Fleet.

• James Hasik (Aug 15/13) – Range and payload: further thoughts on the US Navy’s approach to the UCLASS program.

• James Hasik (Aug 13/13) – Just how ambitious should be the requirements for the US Navy’s new drone?.

• NDIA National Defense (July 2013) – Fight Begins Over Navy’s Armed Drone Program .

• WIRED Danger Room (April 11/11) – Navy Wants Its Drone to Land on a Carrier With a Mouse Click.

• Military.com (Aug 14/07) – Will Drones Work on Carriers? Describes the process of launching and landing UCAVs on a carrier. You may be surprised to learn how much of this is already automated in America’s manned fighters.

• Center for Strategic & Budgetary Assessments (CSBA) Backgrounder (May 10/07) – The Unmanned Combat Air System Carrier Demonstration Program: A New Dawn For Naval Aviation? [PDF].

• AFA Air Force Magazine (November 2005) – Will We Have an Unmanned Armada.

• AFA Air Force Magazine (June 2005) – Toward an Unmanned Bomber.

UCAV Programs

• DID FOCUS Article – nEUROn UCAV Project Rolling Down the Runway (updated). nEUROn is a 6-nation European project that aims to create a UCAV with capabilities that resemble J-UCAS, but do not currently include carrier operations. It has moved into Phase 2.

• Air Force Technology – Taranis Unmanned Combat Air Vehicle (UCAV) Demonstrator, United Kingdom. Not tackling carrier operations at this point.

• DARPA – J-UCAS program. J-UCAS died shortly after being transferred to the Air Force and Navy.

• Air Force Technology – X-45 J-UCAV Joint Unmanned Combat Air System, USA. The X-47B’s competitor for the UCAS-D follow-on program, and fellow J-UCAS participant.

• DID – Ride on the Ray: Boeing’s X-45 UCAVs. Boeing has restarted it with corporate funding.

• AIN (May 17/13) – China’s ‘Sharp Sword’ UCAV is Spotted Taxiing .

• Northrop Grumman Analysis Center, presentation to the 3rd Joint-Industry Forum (Feb 16/05) – Joint Unmanned Combat Air System and US Military Transformation shows [PDF].

Americas

Lockheed Martin is being contracted to build a next-generation missile defense radar system on Hawaii. Awarded by the Missile Defense Agency, the $585 million fixed-price incentive delivery order provides for design, development and delivery of the Homeland Defense Radar – Hawaii (HDR-H). The HDR-H is able to autonomously acquire, track and discriminate incoming ballistic missiles and will increase the overall capability of MDA’s Ground-Based Midcourse Defense System. The radar system is built upon Lockheed’s Long Range Discrimination Radar (LRDR). LRDR combines proven solid-state radar technologies with proven ballistic missile defense algorithms, all based upon an open architecture platform. The radar provides precision metric data to improve ballistic defense discrimination. The contract is partially funded through FY2018 and FY2019 research development test and evaluation funds, amounting to $51.4 million. Work will be performed at Lockheed’s factory in Moorestown, New Jersey and at the radar site on Oahu, Hawaii. The HDR-H is expected to be completed by December 2023.

BAE Systems is being awarded with a five-year support contract covering the repair of countermeasure systems for various aircraft. The order is priced at $32 million and provides for the repair of 103 items of the ALQ-126B, and two items of the ALE-55 countermeasures systems. The US Navy’s AN/ALQ-126B is designed to secure aircraft communications by generating noise jamming for potential enemy listeners and defeat radar seekers of incoming missiles. The Navy uses the system on some of its aircraft platforms, such as the F/A-18 and E-6B Prowler. The AN/ALE-55 is a towed decoy comprised of an electronic frequency converter (EFC) and a fiber optic towed decoy (FOTD). It can suppress, deceit, and seduce enemy planes, launchers and missiles. Work will be performed in Nashua, New Hampshire; Jacksonville, Florida and Crane, Indiana.

The US Army is buying more Joint-Air-to-Ground missiles. Lockheed Martin is receiving a contract modification valued at $91 million that extends JAGM procurement as part of LRIP 3. The JAGM is an air-to-ground missile that provides advanced line-of-sight and beyond-line-of-sight capabilities and will eventually replace the Army’s inventory of Hellfire missiles. The missile is designed to engage a variety of targets, including heavy vehicles, patrol craft, bunkers and buildings. The Army expects to achieve JAGM’s IOC in early 2019. Work will be performed at Lockheed’s factory in Orlando, Florida and is expected to be completed by February 2022.

Middle East & Africa

Turkey is requesting the purchase of several Patriot batteries. The potential Foreign Military Sale calls for the delivery of 80 Patriot MIM-104E GEM-T missiles and 60 PAC-3 MSE missiles at a cost of $3.5 billion. The multi-billion deal also provides for four AN/MPQ-65 Radar Sets, four Engagement Control Stations, 10 Antenna Mast Groups, 20 M903 Launching Stations and Electrical Power Plant (EPP) III. The package also covers communications equipment, tools and test equipment, range and test programs, and some other services. PAC-2 GEM-T are optimised to target incoming ballistic missiles. PAC-3 MSE is designed to be a longer range missile that is more agile, and able to counter both tactical ballistic missiles and more conventional threats. Turkey is a NATO member and hosts the TPY-2 radar site which is crucial to the European Phased Adaptive Approach that seeks to protect allies and partners against Iranian ballistic missile threats. Main contractors will be Raytheon and Lockheed Martin.

The government of Kuwait is ordering several engines for its F/A-18E/F Super Hornets from General Electric. Awarded by the Naval Air Systems Command, the Foreign Military Sales contract calls for the procurement of 56 F414-GE-400-1A install engines; four F414-GE-400 spare engines; two spare engine containers and 12 spare engine modules at a cost of $257 million. The F414 is one of the newest and most advanced aircraft engines. It features an axial compressor with 3 fan stages and 7 high-pressure compressor stages, and 1 high-pressure and 1 low-pressure turbine stage. In March 2018 Kuwait agreed to purchase 28 Super Hornets at a cost of $1.2 billion. Work will be performed at GE’s factories in Lynn, Massachusetts; Hooksett, New Hampshire; Rutland, Vermont and Madison, Kentucky. Performance is expected to run through December 2020.

Europe

All of NATO’s 14 Boeing E-3 Airborne Warning and Control System (AWACS) aircraft have now been fitted with Global Air Traffic Management (GATM) technology. The majority of work was completed at Boeing’s Manching facility in southern Germany. Efforts covered under the upgrade program focused on a new flight management and flight safety avionics system, and the installation of 50 new ‘black boxes’. GATM allows the E-3A’s to fly in civilian airspace enabling the surveillance planes to operate worldwide. The E-3 is based on Boeing’s 707 family, and its ability to see and direct air operations within hundreds of miles provides vital strategic support. NATO formed its E-3A Component in 1982 and expects to keep the aircraft in service through 2035.

Asia-Pacific

India’s Space Research Organisation launches a new military communication satellite. Gsat-7A was launched from Sriharikota at 4:10pm on Wednesday and will be the Indian Air Force’s exclusive ‘eye in the sky’. The 5000 lbs satellite will link IAF fighter jets, transporters and tankers, AWACS platforms and UAVs and ultimately act as a force multiplier. The IAF expects Gsat-7A to strengthen its net-centric war fighting capability. Gsat-7A is India’s 35th communication satellite. The satellite flies in an eventual geostationary orbit allowing the IAF to expand its communication capabilities and boost some of its network-dependant warfare and drone capabilities.

Today’s Video

Watch: T-38 Talon Flight Over Northern California

Americas

The US Air Force is allocating a large amount of money in maintaining its AH-64E Apache’s LAIRCM countermeasure system. Northrop Grumman is being awarded with a $3.6 billion IDIQ contract supporting the service’s Large Aircraft Infrared Counter Measures (LAIRCM) equipment. This contract covers the delivery of LAIRCM line replaceable units and support equipment, and provides for logistics services; systems and sustaining engineering efforts and other activities. LAIRCM is a is a laser-based countermeasures system that can defend a wide range of aircraft from an infrared missile attack by automatically detecting a missile launch, determining if it is a threat, and activating a high-intensity system of pulsed lasers to track and defeat the threat by confusing its guidance head. The US Army used LAIRCM to protect its Apache gunships while operating against ISIS targets in Northern Iraq and Syria. This contract includes numerous sales to US allies as part of the Foreign Military Sales program. Work will be performed at the company’s facility in Rolling Meadows, Illinois, and is expected to be completed by December 2025.

The US Army is pouring $700 million into its Mobile Protected Firepower acquisition program. BAE Systems and General Dynamics will each deliver 6 prototype vehicles by February 2020. The US Army’s Mobile Protected Firepower (MPF) program will provide the service with a new combat vehicle platform that allows US troops to disrupt, breach and break through enemy lines and defensive fortifications. The platform is required to be effective against hard targets such as bunkers, heavy machine gun nests and armored vehicles. UPI suggest that the MPF prototype offered by General Dynamics will be quite similar to the Ajax, developed for the UK; whereas BAE’s prototype could be a version of its M8 Buford Armored Gun System. The acquisition is part of the US Army’s 2015 combat vehicle modernization strategy, which will eventually see for the delivery of 504 vehicles. BAE is receiving $375 million, with work to be performed at its Sterling Heights, Michigan factory. General Dynamics is receiving $335 million, also working at Sterling Heights. The aggressive acquisition schedule wants the first prototypes tested within the next 16 months and expects the first vehicles to be fielded in 2025

Boeing and Embraer are forming a joint-venture on Embraer’s KC-390 multimission aircraft. The two companies announced that they will jointly “promote and develop new markets” for the KC-390. Embraer will have 51% stake in the joint venture, with Boeing owing the rest. This agreement is extending the companies partnership, with Boeing having gained a 80% stake in the Brazilian company’s commercial business in July 2018. A deal which cost Boeing $4.2 billion. The deal is pending approval by the Brazilian government – which holds a “golden share” – Embraer’s shareholders and regulatory agencies.

Middle East & Africa

The Kingdom of Saudi Arabia is increasing its stocks of Evolved Sea Sparrow Missiles (ESSMs). Raytheon is being awarded with a cost-only contract that provides for the delivery of ESSMs and spares at a cost of $24.7 million. The ESSM is designed to protect navy ships from incoming missiles and aircraft. The RIM-162 Block 1 features a semi-active radar that is guided by reflected radiation from the ship’s radar. The missile is designed to counter supersonic maneuvering anti-ship missiles. The order includes Foreign Military Sales funds in the amount of $23.8 million. Work will be performed in Raufoss, Norway; Mississauga, Canada; Richmond, Australia. Performance is expected to run through December 2021. The ESSM will equip Saudi Arabia’s new Multi-Mission Surface Combatant (MMSC) ships.

Europe

The UK Royal Navy’s new Sea Venom/ANL missile faces a year-long delay. The missile is being developed under a $630 million contract issued by the UK and French governments. The missile will fulfil the UK’s Future Anti-Surface Guided Weapon (Heavy) requirement and will meet France’s national Anti Navire Léger requirement. The Sea Venom will eventually equip the Royal Navy’s Wildcat HMA2 helicopter and the French Navy’s Hélicoptère Interarmées Léger (HIL—Joint Light Helicopter) respectively. The delay means that the Royal Navy’s Wildcats will have to operate without their main anti-ship armament, ultimately limiting their ability to provide British ships – such as the HMS Queen Elizabeth – with an extended anti-ship capability until late 2021. The Sea Venom is a lightweight, subsonic sea-skimming missile guided by an IIR seeker. The missile is designed to counter a wide range of threats such as fast-moving patrol boats, corvettes and coastal targets.

Asia-Pacific

Taiwan’s Wan Chien stand-off cruise missile still doesn’t meet Republic of Korea Air Force requirements. The RoCAF conducted a number of missile tests with its F-CK-1 Ching Kuo Indigenous Defense Fighters earlier this year. During the tests the Wan Chien successfully completed a low-altitude drop, but repeatedly failed to correctly deploy when dropped at high-altitude. When launched at high-altitude the Wan Chien shows an unstable flight profile. This is caused by either a hardware or software error affecting the correct unfolding of the missile’s pop-out wings, leading to a turbulent air intake, delaying ignition of its engine. The Wan Chien can be compared to the US’s AGM-154 JSOW and is currently operational in small numbers. The RoCAF plans to hold a new series of trials sometime next year, pending a comprehensive examination of the missile’s software and hardware. The missile flies to a 150 mile range and allows Taiwan to strike targets on China’s southern-coast.

It is yet unclear when Indonesia will receive its first Su-35 fighter jets from Russia, due to an outstanding contract. Russia’s IRKUT defense contractor cannot start jet production until Jakarta signs a purchasing contract with Moscow. Russia’s ambassador to Indonesia, Lyudmila Georgievna Vorobieva expects to finalise the contract soon, however considering Indonesia’s recent financial troubles it is yet to be seen how soon. Indonesia’s Su-35 acquisition was finalised in February 2018 and sees for the delivery of 11 fighter jets at a cost of $1.14 billion. The Flanker E aircraft will replace the Asian-nation’s ageing fleet of F-5 Tiger IIs, some of which have been in service for almost four decades. The Su-35 is Russia’s most advanced fighter aircraft, which can compete with America’s upgraded ‘teen series’, the JAS-39, the Rafale and the Eurofighter.

Today’s Video

Watch: First Phalanx of Three is being fitted on the UK Aircraft Carrier HMS Queen Elizabeth